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Thermo King SL-200e User Manual

Thermo King SL-200e
342 pages
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TK 50045 (Rev. 16, 01-2018)
Ingersoll Rand Company Ltd. • Monivea Road • Mervue, Galway • Ireland
Maintenance Manual
Trailer Units
SL-100
SL-200
SL-300
SL-400
SL-TCI
SL-100e
SL-200e
SL-400e
SPECTRUM SL
SLX-100
SLX-200
SLX-300
SLX-400
SLX SPECTRUM
SLX Whisper
SLX Ferry
SLXe-100
SLXe-200
SLXe-300
SLXe-400
SLXe SPECTRUM
SLXe Whisper
SLXe-300 Whisper Pro
SLXe SPECTRUM Whisper
Pro
SLXi-100
SLXi-200
SLXi-300
SLXi-400
SLXi Spectrum
SLXi-300 Whisper Pro
SLXi SPECTRUM Whisper
Pro

Table of Contents

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Thermo King SL-200e Specifications

General IconGeneral
BrandThermo King
ModelSL-200e
CategoryRefrigerator
LanguageEnglish

Summary

Maintenance Manual

Unit Description

Controllers

Details the various microprocessor controllers used, including TG-VI, µP-IV, µP-V, µP-VI, SR-2, and SR-3.

Engine Operation

Details continuous modes with and without modulation, and CYCLE-SENTRY modes for engine operation.

Operating Instructions

CYCLE-SENTRY (Auto Start-Stop):

Explains the automatic start/stop system for fuel saving and temperature management.

HMI Control Panel

Describes the HMI control panel, its display, and touch-sensitive keys for unit operation.

Turning Unit On (Single or Multi-temp SR-2/SR-3)

Provides step-by-step instructions for turning the unit on using the ON hard key.

Turning Unit Off (Single or Multi-Temp SR-2/SR-3)

Provides step-by-step instructions for turning the unit off using the OFF hard key.

Selection of Operating Modes on CYCLE-SENTRY Equipped Units

Guides the selection of operating modes like CYCLE-SENTRY and Continuous Run for optimal product protection.

Starting Units on Continuous Run, Diesel Operation

Provides steps for starting units in Continuous Run Diesel operation.

Starting Model 50 Units on Electric Standby Power

Details the procedure for starting Model 50 units on electric standby power.

Starting Units on CYCLE-SENTRY, Diesel Operation

Provides steps for starting units in CYCLE-SENTRY Diesel operation.

Electrical Maintenance

Engine Maintenance

Refrigeration Maintenance

Refrigerant Overcharge Check

Outlines the procedure to identify a system with an excessive refrigerant charge.

SLX, SLXe, SLXi SPECTRUM charging procedure:

Details the charging procedure for SLX, SLXe, SLXi SPECTRUM units, including calculations and steps.

REFRIGERANT LEAKS

Guides on using soap bubbles or a Halogen leak detector to test for refrigeration system leaks.

Unit Evacuation

Provides detailed steps for evacuating the unit to achieve a deep vacuum.

EVACUATING AND CHARGING SMART REEFER MULTI-TEMP SYSTEMS

Outlines the process for setting up, evacuating, and charging multi-temp refrigeration systems.

SYSTEM EVACUATION

Emphasizes the importance of evacuation for system performance and recommends proper tools and procedures.

Safety Precautions

GENERAL PRACTICES

Provides essential safety guidelines for working with Thermo King units.

Precautions

General safety precautions for unit operation and maintenance.

AUTO START/STOP CONTROLS

Explains the operation and safety precautions for CYCLE-SENTRY automatic start/stop systems.

First Aid

Provides immediate medical assistance steps for electrical shock victims.

ELECTRICAL

Microprocessor Service

Details precautions for servicing microprocessor controllers to prevent electrostatic discharge damage.

High Voltage

Warns about the risks of electrical shock when working with temperature control units.

Specifications

Engine

Provides detailed specifications for the TK 482, TK 486, and TK 486V engines, including oil and RPM.

Refrigeration System

Covers refrigerant types, charge amounts, compressor oil, and pressure settings for the refrigeration system.

Controller

Specifies controller types and setpoint ranges for various models like TG-VI, µP-IV, µP-V, µP-VI, SR-2, and SR-3.

Maintenance Inspection Schedule

UNIT MODELS: ALL SLX, SLXe RANGE AND SPECTRUM MODELS HOST UNIT

Outlines inspection and service tasks for SLX, SLXe, and Spectrum host units based on service intervals.

UNIT MODELS: SLX, SLXe SPECTRUM

Details inspection and service tasks for SLX, SLXe, and SPECTRUM remote evaporator units.

UNIT MODELS: ALL SLXi-100, SLXi-200, SLXi-300, SLXi-400, SLXi SPECTRUM RANGE

Outlines inspection and service tasks for SLXi host units and remote evaporators based on intervals.

All SLX, SLXe and Spectrum Models Host Unit

Outlines inspection and service tasks for SLX, SLXe, and Spectrum host units.

All SLXi Single Temperature, Spectrum Host Unit Models and Remote Evaporators

Details inspection and service for SLXi host units and remote evaporators.

Maintenance Inspection Schedule

Unit Description

UNIT OPERATION

Explains how remote evaporator cycles between cool, null, and heat to maintain compartment temperature.

Sequence of Operation

Explains engine operation modes like High Speed Cool, Low Speed Cool, and Defrost.

Electronic Throttling Valve

Describes the ETV, a variable position valve replacing modulation and compressor throttling valves.

Defrost

Explains how defrost cycles are initiated automatically or manually and how they terminate.

Unit Description

CYCLE-SENTRY (Start/Stop) Control Option

Describes the automatic start/stop system for fuel saving and temperature management.

Unit Description

Operating Characteristics of TG-VI Controller

Explains how the TG-VI controller algorithm determines unit operating modes and features.

Operating Characteristics of µP-IV and µP-V Software

Details how µP-IV and µP-V software determine unit operating modes and features.

SL-400, SLe-400, SLX/SLXe/SLXi and SLX/SLXe/SLXi Spectrum (µP-VI, SR-2 and SR-3 Controller)

Explains operating characteristics of µP-VI, SR-2, and SR-3 software for various models.

SL TCI, SPECTRUM SL (Multi-Temp µP-IV Controller) and SLX/SLXe/SLXi SPECTRUM (with Multi-temp SR-2/SR-3 Controller).

Details operating characteristics of multi-temp systems for SL TCI and SPECTRUM units.

Unit Description

Unit Description

THERMO KING SR BASIC OPERATIONAL SEQUENCE DIESEL MODE

Explains the automatic start and CYCLE-SENTRY operation sequence in Diesel mode.

THERMO KING SR BASIC OPERATIONAL SEQUENCE ELECTRIC STANDBY MODE

Explains the automatic start and CYCLE-SENTRY operation sequence in Electric Standby mode.

Unit Description

PROTECTION DEVICES

Lists protection devices for TG-VI, µP-IV, µP-V, µP-VI, SR-2/SR-3 control systems, and Spectrum Remote Evaporator.

Operating Instructions

Diesel Operation:

Describes continuous run operation, including modulation cool and null modes.

Control Panel Keys (Single or Multi-temp SR-2/SR-3)

Details the dedicated and soft keys on the SR-2/SR-3 control panel and their functions.

Unit Operation (Single or Multi-Temp SR-2/SR-3)

Provides step-by-step instructions for starting and operating units with SR-2/SR-3 controllers.

Visual Pre-trip Inspection

Details the essential pre-trip inspection steps to ensure proper unit operation before loading.

Operating Instructions

Operating Instructions

UNIT OPERATION (SINGLE OR MULTI-TEMP SR-2/SR-3)

Provides step-by-step instructions for starting and operating units with SR-2/SR-3 controllers.

UNIT PROTECTION DEVICES

Lists protection devices such as fuses, low oil pressure switch, high pressure cutouts, and overload relays.

Manual Pretrip Inspection (Before Starting Unit)

Details the essential pre-trip inspection steps to ensure proper unit operation before loading.

Operating Instructions

Operating Instructions

Performing a Full Pre-trip Test or Unit Self Check

Explains how to perform pre-trip tests and unit self-checks for various controllers.

Controller Operation

Thermoguard Multi-temp MT µP-IV and µP-V Controllers

Details operations for entering setpoints, selecting modes, and initiating manual defrost for these controllers.

THERMOGUARD TG-VI CONTROLLER

Details the TG-VI controller's functions, operation, and display screen elements.

THERMOGUARD ΜP-VI CONTROLLER

Details the µP-VI controller's functions, operation, and display screen elements.

SR-2/SR-3 CONTROLLER

Describes the SR-2/SR-3 controller's functions, operation, and HMI control panel.

Thermoguard TG-VI Controller

Explains operations for entering setpoints, selecting modes, and initiating manual defrost for the TG-VI controller.

Thermoguard µP-VI Controller

Covers operations for entering setpoints, selecting modes, initiating defrost, and checking software versions.

SR-2/SR-3 Controller

Details HMI control panel operations, changing setpoints, selecting modes, and initiating defrost.

Controller Operation

Entering Setpoint Temperature

Provides steps to change the setpoint temperature for the µP-VI controller.

Changing the Setpoint

Provides steps to change the setpoint for the SR-2/SR-3 controller.

Controller Operation

Controller Operation

Unit Self-Check Test

Describes the automatic functional check of unit operation, including results interpretation.

ALARM CODES FOR ΜP-IV, MULTI-TEMP ΜP-IV, ΜP-V, ΜP-VI, TG-VI , SR-2 AND SR-3 CONTROLLERS

Lists and explains various alarm codes for different Thermo King controller models.

Controller Operation

Controller Operation

Controller Operation

Displaying and Clearing Alarm Codes

Details how to display, write down, and clear alarm codes.

Unit Pre-trip Test

Describes the automatic functional check of unit operation, including results interpretation.

Electrical Maintenance

Charging System Diagnostic Procedures

Provides procedures for diagnosing charging system issues on alternators.

Electrical Maintenance

Electrical Maintenance

Electrical Maintenance

Engine Maintenance

Engine Lubrication System

Covers engine oil change, oil filter change, and crankcase breather maintenance.

Engine Cooling System

Details antifreeze maintenance, checking and changing antifreeze, and bleeding the cooling system.

Engine Fuel System

Describes fuel system components, maintenance, bleeding the system, and water in fuel.

Engine Lubrication System

Engine Oil Change

Details the procedure for changing engine oil, including draining and refilling.

Oil Filter Change

Provides instructions for changing the spin-on oil filter.

Engine Air Cleaner

ENGINE COOLING SYSTEM

ANTIFREEZE MAINTENANCE PROCEDURE

Outlines regular inspection and replacement of antifreeze to maintain cooling system condition.

Engine Maintenance

Engine Maintenance

Injection Pump Service and Timing

Covers injection pump installation and timing procedures for TK 482, TK 486, and TK 486V engines.

Engine Maintenance

Refrigeration Maintenance

Refrigerant Recovery

Emphasizes using only approved equipment dedicated to HFC refrigerant recovery.

Refrigerant Charge

Details procedures for checking and adjusting refrigerant charge in empty and loaded trailers.

Refrigerant Leaks

Guides on using soap bubbles or a Halogen leak detector to test for refrigeration system leaks.

Evacuating and Charging Smart Reefer Multi-Temp Systems

Outlines the process for setting up, evacuating, and charging multi-temp refrigeration systems.

Refrigeration Maintenance

Refrigeration Maintenance

Checking Refrigerant Charge with an Empty Trailer

Provides conditions and procedures for checking refrigerant charge with an empty trailer.

Unit Charging

Outlines the procedure for charging the unit with refrigerant, including weighing and adding refrigerant.

Checking Refrigerant Charge with a Loaded Trailer

Details procedures for checking refrigerant charge with a loaded trailer.

Refrigeration Maintenance

SLX, SLXe, SLXi Spectrum Charging Procedures

Provides procedures for correctly charging SLX, SLXe, SLXi SPECTRUM units.

Refrigeration Service Operations

Low Side Pump Down

Details the procedure for performing a low side pump down to equalize pressures and prepare for service.

Refrigeration Service Operations

Compressor

Details compressor removal and installation steps, including clutch replacement and belt adjustments.

Refrigeration Service Operations

Refrigeration Service Operations

Refrigeration Service Operations

Electronic Throttling Valve (ETV)

Details the removal and installation procedures for the Electronic Throttling Valve (ETV).

Refrigeration Service Operations

Structural Maintenance

Structural Maintenance

Structural Maintenance

Mechanical Diagnosis

TK 482, TK 486 and TK 486V Engines

Provides diagnostic information for TK 482, TK 486, and TK 486V engines related to common conditions.

Unit switch ON and LCD ON but engine will not crank

Troubleshoots issues where the unit is powered on but the engine does not crank.

Engine stops after starting

Diagnoses conditions where the engine stops after starting, relating to fuel system and air intake.

Engine runs hot

Addresses causes and remedies for the engine overheating.

Battery is not recharging or is overcharging

Diagnoses issues related to battery recharging or overcharging, checking electrical connections and alternator.

Starter motor turns but engine does not crank

Diagnoses causes for the starter motor turning but the engine failing to start.

Engine cranks but fails to start

Addresses common issues when the engine cranks but fails to start.

Mechanical Diagnosis

Refrigeration System Diagnosis

All Models Except TCI and SPECTRUM

Provides a diagnostic chart for common refrigeration system issues in most models.

Multi-Temperature Refrigeration System Diagrams

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