To Next PageTo Next Page
Need help?Do you have a question about the Thermo King SL-100 and is the answer not in the manual?
General| Brand | Thermo King |
|---|---|
| Model | SL-100 |
| Category | Refrigerator |
| Language | English |
Provides guidance for owners, operators, and service personnel on unit upkeep and maintenance.
Lists the specific unit families and models discussed in the maintenance manual.
References other manuals for detailed information on Thermo King engines and systems.
General safety guidelines including wearing eye protection and keeping hands clear of moving parts.
Information on CYCLE-SENTRY system operation and safety precautions before servicing.
Environmental considerations for refrigerants and first aid for exposure.
Precautions for handling refrigerant oil and first aid measures.
Safety precautions for microprocessor service, welding, high voltage, and low voltage systems.
Warnings about potential for serious or fatal injury from electrical shock.
Precautions regarding low voltage circuits and avoiding jewelry that can short circuits.
General safety precautions when working with electrical circuits and units.
Importance of decals for service information and following warning decals.
Details on diesel engine models, fuel type, oil capacity, oil type, and viscosity.
Information on belt tension adjustment specifications for various models.
Details on refrigerants, compressor models, refrigerant charge, and compressor oil.
Specifications for high pressure cutout, control switches, and defrost methods/timers.
Information on controller types, setpoint ranges, and temperature settings.
Details on voltage, battery specifications, and fuse types for various control systems.
Current draw and resistance values for various electrical components like motors and solenoids.
Specifications for TLE and SPECTRUM remote evaporator fan motors.
Details on electric heater strips for Model 50 units.
Specifications for drive motors including horsepower, kW, RPM, and current draw.
Specifications for supply circuit breaker and extension cord size.
Details on the refrigeration system and electrical components of remote evaporators.
Inspection and service schedule for SL and SLe models, including engine, electrical, and refrigeration items.
Maintenance schedule for remote evaporator units, covering electrical, refrigeration, and structural aspects.
Maintenance schedule for SLX, SLXe, and Spectrum host units, detailing engine, electrical, and refrigeration checks.
Maintenance schedule for SLX, SLXe Spectrum units, covering inspection of electrical and refrigeration systems.
Maintenance schedule for SLXi models, including engine, electrical, and refrigeration checks.
Description of SLXi, SLXe, SLX, SL, SLe models as one-piece, diesel-powered units for trailers.
Description of TCI and SPECTRUM systems for controlling temperatures in separate compartments.
Details on compressors, engines, and controllers used in the units.
Description of Thermoguard VI, µP-IV, µP-V, µP-VI, SR-2, and SR-3 controllers.
Specifications for electric drive motors in Model 50 units.
Explanation of the modulation system for precise compartment temperature control.
Control selection for modulation based on return or discharge air temperature.
Description of ETV as a variable position valve for refrigerant flow control.
Details on the data logging system for recording operating events and temperatures.
Explanation of the Sleep mode feature for maintaining engine warmth and battery charge.
Information on the TracKing system interface for transmitting trip data.
Description of the automatic start/stop fuel saving system.
Details on activating Economy mode for fuel savings in CYCLE-SENTRY or Continuous Run.
Feature allowing customers to program unit operating details for specific setpoints.
Description of a stand-alone data recorder for tracking temperature management.
Availability of remote controls for operating units from inside trailers or cabs.
Overview of engine and electric operation modes, including Cool, Heat, and Defrost.
Identification and visual checks of engine compartment components like filters and sensors.
Description and components of the SPECTRUM S-3 Evaporator.
Lists the available operating modes for remote evaporators: Cool, Null, Heat, and Defrost.
Lists protection devices for TG-VI, µP-IV, µP-V, µP-VI, SR-2/SR-3 control systems.
Locations of unit, TLE/SPECTRUM remote evaporator, engine, compressor, and electric motor nameplates.
Overview of unit controls including control panels and HMI.
Description of the UNIT ON/OFF switch and its function.
Details on control system components, HMI, and microprocessor switch.
Description of the HMI control panel, display, and touch-sensitive keys.
Explanation of the display information including setpoints, temperatures, and operating modes.
Description of dedicated and soft keys on the control panel.
Manual Pre-trip Inspection steps before starting the unit.
Step-by-step instructions for turning the unit on.
Step-by-step instructions for turning the unit off.
Description of the default display showing temperatures and setpoints for one, two, or three zones.
Methods for operating the unit in Single Zone Control mode.
Variations of the Standard Display, including CYCLE-SENTRY mode and temperature units.
How alarm conditions are indicated on the Standard Display.
Display showing return air temperature and setpoint for each zone.
Description of microprocessor on/off switch, defrost termination, and throttling valve.
Description of engine and electric standby hourmeters, thermometers, and controllers.
Details on fuses, low oil pressure switch, high pressure cutouts, and overload relays.
Visual Pre-trip Inspection procedures before starting the unit.
Procedure for starting units in Continuous Run mode using diesel operation.
Procedure for starting units in CYCLE-SENTRY mode using diesel operation.
Procedure for starting Model 50 units on electric standby power.
Steps to follow after loading the trailer, including initiating defrost.
Inspection steps to be performed after the unit has completed its trip.
Details on entering setpoint, selecting modes, initiating defrost, and viewing information.
Instructions for entering setpoint, selecting modes, initiating defrost, and viewing displays.
Procedures for entering setpoint, selecting modes, initiating defrost, and viewing information.
Operation of SR-2/SR-3 controller, including HMI panel and control panel keys.
Description of the HMI control panel, its display, and touch-sensitive keys.
List of alarm codes and their possible causes and remedies.
Diagnostic procedures for charging system, field current test, and alternator components.
Information on Thermo King alternators and their interchangeability with Bosch alternators.
Guidelines for connecting, disconnecting, and inspecting battery terminals.
Inspection of unit wiring and harnesses for damage.
Description of the 12 Vdc charging system and ammeter readings after start-up.
Location and function of the fuse link in the electrical system.
Overview of fuses protecting various circuits and components.
Schematic diagrams of typical relay boards for µP-VI and MT µP-IV controllers.
Function, mounting, and testing procedures for the air heater.
Description, switch test, and removal/installation of the low oil level switch.
Function and testing procedure for the high water temperature switch.
Checking correct fan rotation during electric standby operation.
Testing resistance of evaporator heaters.
Inspection of AC components, electrical contacts, overload relay, and phase indicator.
Diagnosing the phase correction system for electric motor operation.
Procedures for initiating defrost cycles and checking system components.
Information on oil pressure, engine oil change, oil filter change, and crankcase breather.
Description of dry type and cyclonic air cleaners and their maintenance.
Details on the closed, pressurized cooling system and its components.
Guidelines for checking and changing antifreeze to maintain coolant condition.
Overview of fuel system components and maintenance procedures.
Procedures for injection pump installation, timing, and service for TK 482, TK 486, TK 486V engines.
Procedures for adjusting and replacing belts, including tension specifications.
Inspection and maintenance procedures for the clutch assembly.
List of certified service tools required for refrigerant and oil handling.
Methods and tools for detecting refrigerant leaks.
Information on required polyolester oil and handling precautions.
Recommendations for vacuum pump types and usage for evacuation.
Guidelines for using and dedicating gauge manifold sets.
Procedures for cleaning system devices and preventing contamination.
Requirements for using approved recovery equipment for HFC refrigerants.
Procedure for performing an oil acid test when refrigerant loss or noise occurs.
Procedure for checking compressor oil level when components are removed.
Procedures for checking refrigerant charge with empty or loaded trailers.
Procedure to identify systems with excessive refrigerant charge.
Explanation of the moisture indicating sight glass and its colour indications.
Methods for leak testing the refrigeration system.
Set-up procedures for evacuation and charging multi-temp systems.
Importance of evacuation for system performance and proper tools/procedures.
Highlights the criticality of proper evacuation for refrigeration system performance.
Lists components of the refrigeration system, including valves, sensors, and coils.
Procedure for low side pump down, including equalization and pressure checks.
Procedures for compressor removal and installation.
Removal and installation procedures for high pressure switches.
Procedures for condenser coil removal and installation, including cleaning.
Procedures for removal and installation of the discharge vibrasorber.
Procedures for removal and installation of the suction vibrasorber.
Disassembly, inspection, and replacement of check valves.
Procedures for receiver tank removal and installation.
Procedures for bypass check valve removal and installation.
Removal and installation procedures for the high pressure relief valve.
Procedures for dehydrator removal and installation.
Procedures for expansion valve assembly removal and installation.
Procedures for evaporator coil removal and installation.
Procedures for heat exchanger removal and installation.
Procedures for accumulator removal and installation.
Procedures for pilot solenoid removal and installation.
Removal and installation procedures for the modulation valve.
Removal and installation procedures for the hot gas bypass solenoid valve.
Removal, disassembly/repair, and installation procedures for the throttling valve.
Repair procedures for the three-way valve condenser pressure bypass check valve.
Repair procedures for the three-way valve if seals leak or damage occurs.
Removal and installation procedures for external compressor oil filters.
Removal and installation procedures for the Electronic Throttling Valve.
Procedure for checking and tightening unit and engine mounting bolts.
Inspect the unit for loose wires, hardware, oil leaks, or physical damage.
Cleaning defrost drains to ensure lines remain open.
Cleaning coils to remove debris and improve airflow.
Instructions for cleaning micro-channel coils, voiding warranty if not followed.
Instructions for mounting the unit to the trailer using specific tools.
Procedure for accessing and installing the top center nut for SL and SLe units.
Instructions for accessing mounting holes on SLX, SLXe, and SLXi units.
Checking damper operation, including shaft wear and solenoid plunger position.
Procedures for fan shaft assembly disassembly and overhaul.
Procedures for SL jackshaft assembly removal, disassembly, and reassembly.
Inspection, defrost drains, and evaporator coil cleaning for remote units.
Diagnostic guide for units equipped with TK 482, TK 486, and TK 486V engines.
Diagnostic chart for common symptoms, causes, and remedies.
Diagnostic chart for TCI and SPECTRUM models, correlating symptoms with possible causes.
Diagnosis guide for load temperature and evaporator fan issues.
Refrigeration system diagrams for cooling, heat, and defrost cycles without modulation.
Refrigeration system diagrams illustrating cooling and heat/defrost cycles with modulation.
Refrigeration system diagrams for cooling and heat/defrost cycles with modulation.
Refrigeration system diagrams for cooling and heat/defrost cycles with modulation.
Refrigeration diagrams for Zone 1 Cool/Zone 2 Cool and Zone 1 Cool/Zone 2 Heat configurations.
Refrigeration diagrams for SLX, SLXe, SLXi Spectrum units in Cool/Heat modes.
Wiring diagrams and schematics for SL single and multi-temperature systems.
Wiring diagrams and schematics for SLe single and multi-temperature systems.
Wiring diagrams and schematics for SLX single and multi-temperature systems.
Wiring diagrams and schematics for SLXi single and multi-temperature systems.
