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Thermo King TS-500 50 SR 230V User Manual

Thermo King TS-500 50 SR 230V
152 pages
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TS-500 NAD
TK 50799-1-MM (Rev. 5, 04/03)
Copyright© 1999 Thermo King Corp., Minneapolis, MN, USA.
Printed in USA.

Table of Contents

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Thermo King TS-500 50 SR 230V Specifications

General IconGeneral
ModelTS-500 50 SR 230V
Voltage230V
Refrigeration TypeSingle Temperature
Weight180 kg
RefrigerantR-404A

Summary

Safety Precautions

General Practices

Essential safety guidelines for unit operation and maintenance, covering general handling and environmental awareness.

Refrigerant Safety

Information on handling refrigerants, potential hazards like frostbite, and legal recovery requirements.

Electrical Hazards

Dangers associated with electrical systems and essential precautions for safe servicing.

High Voltage Safety

Critical safety warnings and procedures for working with high voltage electrical systems.

Maintenance Inspection Schedule

Engine Maintenance Schedule

Routine inspection and service items for the unit's engine at specified intervals.

Electrical Maintenance Schedule

Inspection and service tasks for the unit's electrical system and components.

Refrigeration Maintenance Schedule

Inspection and service tasks for the unit's refrigeration system components.

Unit Operation

Pretrip Inspection

Essential checks to perform before operating the unit and loading cargo.

Starting Unit (Full Unit Self Check)

Procedure for a comprehensive unit checkout before a trip to identify malfunctions.

Remote Control Panel Features

Changing The Setpoint

Step-by-step instructions for adjusting the unit's setpoint temperature.

Viewing and Clearing Alarm Codes

Instructions for accessing and clearing unit alarm codes.

µP-T Unit Self Check Test

Functional test to verify the unit's operating capabilities, including various checks.

Electrical Maintenance

Alternator Charging System Diagnostics

Steps for diagnosing issues with the Prestolite alternator charging system.

Engine Maintenance

Engine Oil Change Procedure

Schedule and procedure for changing engine oil and filter.

Antifreeze Maintenance Procedures

Guidelines for checking, changing, and bleeding the cooling system antifreeze.

Bleeding the Fuel System

Procedure for removing air from the fuel system.

Refrigeration Maintenance

Evacuation Importance and Principles

Importance and principles of system evacuation to remove moisture and non-condensables.

Evacuation Equipment Setup and Testing

Steps to prepare and verify the performance of evacuation equipment.

Unit Evacuation Procedure

Procedure for evacuating the refrigeration system to a low micron level.

Unit Charging Procedure

Steps for charging the refrigeration system with refrigerant.

Refrigerant Leak Detection

Methods for detecting refrigerant leaks in the system.

Refrigerant Charge Testing

How to test the refrigerant charge under specific conditions.

Checking Compressor Oil Level

Procedure for checking the compressor oil level.

High Pressure Cutout (HPCO) Function

Function and testing of the high pressure cutout switch.

Low Side Pump Down Procedure

Procedure for pumping down the low side of the system for service.

Refrigeration System Checks

How to check system pressures and refrigerant flow.

Refrigeration Service Operations

Accumulator Service Procedures

Procedures for removing and installing the accumulator.

Compressor Service Procedures

Procedures for removing and installing the compressor.

Shaft Seal Change Procedure

Steps for replacing the compressor shaft seal and related components.

Compressor Oil Filter Replacement

Procedure for replacing the compressor oil filter.

Scroll Compressor Oil Change

Steps for changing the oil in a scroll compressor.

Condenser/Radiator Coil Service

Procedures for removing and installing the condenser/radiator coil.

Liquid Injection Valve Service

Procedures for removing and installing the liquid injection valve.

Dehydrator (Filter-Drier) Service

Procedures for removing and installing the dehydrator/filter-drier.

Hilliard Clutch Maintenance

Centrifugal Clutch Change

Procedure for changing the centrifugal clutch on large truck units.

Clutch Maintenance Procedures

Guidelines for inspecting and maintaining the clutch.

Clutch Disassembly Procedure

Steps for disassembling the clutch components.

Clutch Assembly Procedure

Steps for reassembling the clutch with new bearings and seal.

Mechanical Diagnosis

Unit Switch On - No Power

Troubleshooting steps when the unit switch is on but nothing happens.

Unit Switch On - No Crank

Troubleshooting for lights on but the engine does not crank.

Engine Cranks But Fails to Start

Troubleshooting when the engine cranks but does not start.

Engine Stops After Starting

Troubleshooting steps for when the engine stops after starting.

Engine Does Not Reach Full Power

Troubleshooting for issues causing the engine to not reach full power.

Low Oil Pressure Diagnosis

Diagnosing and resolving low or dropping oil pressure issues.

Electric Standby (Optional) Diagnosis

Refrigeration Diagnosis

Rapid Cycling Diagnosis

Troubleshooting for frequent cycling between cooling and heating modes.

Unit Not Refrigerating

Troubleshooting for the unit failing to refrigerate.

Unit Not Heating or Defrosting

Troubleshooting for the unit failing to heat or defrost.

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