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Thermo King T-880S 50 SR 230/3/60 User Manual

Thermo King T-880S 50 SR 230/3/60
191 pages
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Distributed by:
Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy effi cient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
TK 55635-1-MM
©2013 Ingersoll Rand Company
Printed in U.S.A.
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Distributed by:
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
Distributed by:
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Distributed by:
T-680S, T-880S,
T-1080S Series
with SR-3
TK 55635-1-MM (Rev. 5, 11/16)
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Maintenance Manual

Table of Contents

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Thermo King T-880S 50 SR 230/3/60 Specifications

General IconGeneral
BrandThermo King
ModelT-880S 50 SR 230/3/60
CategoryRefrigerator
LanguageEnglish

Summary

Safety Precautions

Refrigerant Oil and Electrical Hazards

Safety warnings for refrigerant oil contact and electrical dangers.

Specifications

Engine Specifications

Technical details and parameters for the engine.

Refrigeration System Specifications

Key parameters for the refrigeration system components.

Maintenance Inspection Schedule

Unit Description

Refrigeration System Components Overview

Introduction to major refrigeration system parts.

Operating Instructions for Standard HMI Control Panel

HMI Control Panel Key Functions

Detailed functions of each HMI key.

HMI Mode Selection Keys

How to select CYCLE-SENTRY, High Speed Lock-Out, Defrost, and Pretrip Test.

Alarm Management

How alarms are indicated, displayed, and cleared.

Pretrip Test

Diesel/Electric Menu Options

Manually selecting diesel or electric mode.

Switching from Electric to Diesel

Procedure for switching modes when standby power is removed.

Performing a Pretrip Test

Step-by-step guide for executing pretrip tests.

Switching from Diesel to Electric

Procedure for switching modes when standby power is available.

Starting a Pretrip Test

How to initiate a full or engine running pretrip test.

Full Pretrip Test

Description of the comprehensive pretrip test.

Engine Running Pretrip Test

Description of the pretrip test while the engine is running.

Operating Instructions for Premium HMI Control Panel

Turning the Unit On and Off

Procedure for powering the unit on and off with the premium HMI.

Starting the Electric Motor

Procedure for starting the electric motor with the premium HMI.

Switching from Electric to Diesel Mode

How the unit switches modes using the premium HMI.

HMI Control Panel Keys

Description of hard and soft keys on the premium HMI.

Changing the Setpoint

Steps to adjust the temperature setpoint using the premium HMI.

Switching from Diesel to Electric Mode

How the unit switches modes using the premium HMI.

Starting the Diesel Engine

Process for starting the diesel engine with the premium HMI.

Alarms

Alarm Types and Indications

Explanation of different alarm types and how they are indicated.

Clearing Alarm Codes

Procedures for clearing active alarm codes.

Electrical Maintenance

Alternator Charging System Diagnostics

Procedures for diagnosing charging system issues.

Engine Maintenance

Oil Filter Change Procedure

Steps for replacing the engine oil filter.

Engine Cooling System Overview

General description of the engine's cooling system.

Vacuum Fill Procedure

Detailed steps for filling the cooling system using vacuum.

Spill Free Funnel Procedure

Method for filling the cooling system using a spill-free funnel.

Bleeding Air from Cooling System (Updated)

Procedure for bleeding air on updated cooling systems.

Bleeding Air from Cooling System

Procedures for removing air from the cooling system.

Engine Oil Change Procedure

Steps for changing the engine oil.

Engine Fuel System

Injection Pump Removal and Installation

Steps for removing and installing the injection pump.

Bleeding the Fuel System

Steps to remove air from the fuel system.

Adjust Engine Valve Clearance

Procedure for checking and adjusting valve clearances.

Refrigeration Service Procedures

Evacuation, Dehydration, and Charging

Critical steps for preparing the system before charging refrigerant.

Evacuation Equipment Setup and Testing

Procedures for setting up and testing evacuation equipment.

Unit Evacuation Procedure

Steps for evacuating the refrigeration system.

Unit Charging Procedure

Steps for charging the system with refrigerant.

Accumulator Replacement

Steps for removing and installing the accumulator.

Compressor Shaft Seal Change Procedure

Steps for replacing the compressor shaft seal.

Compressor Oil Filter Replacement

Procedure for changing the compressor oil filter.

Discharge Pressure Regulator (DPR)

Testing and replacement of the discharge pressure regulator.

Discharge Pressure Transducer

Testing and replacement of the discharge pressure transducer.

Discharge Strainer Replacement

Steps for replacing the discharge strainer.

ETV Removal Procedure

Steps for removing the ETV assembly.

Installation of Complete ETV Assembly

Installing the complete ETV assembly.

Expansion Valve Replacement

Procedure for replacing the expansion valve.

High Pressure Cutout Switch (HPCO)

Testing and replacement of the HPCO switch.

Liquid Injection Solenoid (LIS)

Testing and replacement of the liquid injection solenoid.

Receiver Tank Replacement

Steps for removing and installing the receiver tank.

Suction Pressure Transducer

Testing and replacement of the suction pressure transducer.

Compressor Replacement

Procedures for removing and installing the compressor.

Compressor Oil Change Procedure

Steps for performing an engine oil change.

Dehydrator (Filter-Drier) Replacement

Steps for replacing the dehydrator.

Electronic Throttling Valve (ETV)

Testing and replacement of the ETV.

ETV Installation Procedure

Steps for installing the ETV assembly.

Evaporator Coil Replacement

Steps for removing and installing the evaporator coil.

Testing Refrigerant Charge

Procedures for checking the refrigerant charge level.

R404A Information

Equipment Recommendations for R404A

Recommended equipment for working with R404A systems.

Clutch Maintenance

Clutch Inspection and Checks

Procedures for inspecting the clutch condition and operation.

Clutch Assembly Procedure (Using New Bearings and Seal)

Steps for reassembling the clutch with new parts.

Clutch Disassembly Procedure

Steps for disassembling the clutch.

Structural Maintenance

Mechanical Diagnosis

Engine Starting Issues

Troubleshooting for engine starting problems.

Engine Power and Operation Issues

Troubleshooting for engine power loss, smoke, and knocking.

Engine Temperature and Oil Issues

Troubleshooting for overheating, low oil pressure, and oil consumption.

Engine Stopping Issues

Troubleshooting for engine stopping problems.

Electric Standby (Optional) Diagnosis

Electric Standby Display and Motor Issues

Troubleshooting for display or electric motor problems.

Refrigeration Diagnosis

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