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TigerStop SAWGEAR - User Manual

TigerStop SAWGEAR
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SawGear
User Manual

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Summary

General Safety Warnings

Installation Warnings

Warnings related to the safe installation of TigerStop products onto machinery.

Interconnects

Safety considerations when connecting TigerStop to other tools.

Operation Safety

Dangers and safety precautions during machine operation.

Safety Precautions

Pinch Hazard Warning

Warning about pinch points with the push feeder.

Work Area Safety Guidelines

Ensuring a clean and well-lit work area.

Environmental Hazard Awareness

Avoiding dangerous environments and flammable atmospheres.

Personal Protective Equipment (PPE)

Guidelines for appropriate apparel and safety gear.

Electrical Safety

Using correct extension cords and avoiding opening the motor box.

Operating Under Influence Prohibition

Prohibition of operating machinery while under the influence of drugs or alcohol.

Enable Your SawGear

Warranty Registration for Enable Code

Registering warranty online to receive an enable code.

Customer Service Contact for Enable Code

Contacting customer service for an enable code.

Entering Serial and Enable Codes

Process for entering serial and enable codes after installation.

Contact Information

Technical Support Website

Website for technical support, manuals, and videos.

Technical Support Email Addresses

Email addresses for customer service and technical support.

Customer Support Phone Numbers

Phone numbers for customer service and technical support by region.

Power Head Parts Inventory

Flip-Away Stop Assembly Parts Inventory

Stop Parts Inventory

Bench Mount Assembly Parts Inventory

Optional Power Head Controller Parts Inventory

Optional Power Head Controller Stand Parts Inventory

Controller Stand Components Inventory

Optional Panel Saw Retrofit Kit Parts Inventory

Retrofit Kit Components Inventory

SawGear Installation

Electrical Requirements

Voltage and circuit breaker requirements for SawGear.

SawGear Bench Mount Brackets

Instructions for securing SawGear to bench mount brackets.

Dismounting SawGear

Procedure for removing SawGear from the saw stand.

Connecting the Flip-Away Stop

Steps to connect the flip-away stop to the SawGear carriage.

Attaching the Stop Bar

Procedure for attaching the stop bar to the flip-away stop.

Connecting the Power Head

How to attach the SawGear power head to the beam.

SawGear Operation

SawGear Control Panel Overview

Explanation of buttons and functions on the SawGear control panel.

SawGear LCD Display

Details on the LCD display's size and how information is presented.

Initial Power-On Procedure

Steps for the initial power-on and setup of SawGear.

Repeat 1 st Power-On Procedure

Procedure for re-initializing SawGear after changes.

Normal Power-On Procedure

Routine for powering on SawGear after the initial setup.

Start SawGear Functionality

How to turn on and wake up the SawGear.

Sleep Mode Settings

Configuring or disabling the automatic sleep mode.

Screen Contrast Adjustment

Adjusting the screen contrast for better visibility.

Password Protection Setup

Securing SawGear with a password to prevent unauthorized use.

Password Change Procedure

Procedure for changing the existing SawGear password.

Deactivate Password

Steps to remove the password protection from SawGear.

Increment Functionality

Using the increment buttons for small adjustments of the stop position.

Lists Functionality

Creating and managing lists of cut dimensions.

Entering Feet, Inches, and Fractions

Inputting dimensions using feet, inches, and fractional values.

Entering Feet and Decimal Inches

Inputting dimensions using feet and decimal inch values.

Entering Non-Standard Fractions

Inputting specific non-standard fractional inch values.

Entering Millimeters

Inputting dimensions in millimeters when in metric mode.

Entering Negative Numbers

Inputting negative dimensions for specific cutting needs.

Calibration

Calibrate Straight Cut Distance

Procedure to calibrate the straight cut distance for accuracy.

Calibrate Miter Cut X Distance

Calibrating for miter cuts using the X distance value.

Calibrate Miter Cut Y Distance

Calibrating for miter cuts using the Y distance value.

Calibrate Miter Cut Z Distance

Calibrating for miter cuts using the Z distance value.

Calibrate Increment Distance

Setting the distance for incremental adjustments.

SawGear Cutting Procedures

Straight Cutting

Steps for performing straight cuts with SawGear.

45° Miter Cutting

Procedure for making precise 45-degree miter cuts.

Custom Miter Cutting

Performing miter cuts at angles other than 45 degrees.

Pivot Point Calibration

Miter Saw Accuracy

Understanding pivot points for miter saw accuracy.

Checking the Pivot Point

Procedure to check and verify the saw's pivot point alignment.

Adjusting Miter Saw Pivot Point

Methods for adjusting the fence to improve pivot point alignment.

Using SawGear to Adjust Pivot Point

Adjusting pivot point offset using SawGear's system.

Crown + Miter Pro Feature

Getting Started with Crown + Miter Pro

Activating the Crown & Miter Pro feature.

Using W Button for Crown + Miter Pro

Setting moulding width using the [W] button.

Using X Button for Crown + Miter Pro

Inputting the first angle and corner type.

Using Y Button for Crown + Miter Pro

Setting the part length for cuts.

Using Z Button for Crown + Miter Pro

Inputting the final angle and corner type.

Crown + Miter Pro Workflow Example

Step-by-step example of using the Crown & Miter Pro feature.

Exiting Crown + Miter Pro Mode

Procedure for exiting the Crown + Miter Pro mode.

Troubleshooting

Correcting Entry Errors

Using the clear button to fix input mistakes.

Too Big Error Resolution

Resolving errors when dimensions exceed the maximum limit.

Too Small Error Resolution

Resolving errors when dimensions are below the minimum limit.

Home Routine After Impact

Re-homing the machine after a significant impact.

Scaling Instructions

Adjusting displayed position to match actual position for accuracy.

Appendix A: Power Head Controller Stand Assembly

Appendix B: Panel Saw Retrofit

Universal Bracket Installation

Steps for installing universal brackets onto the panel saw.

Bench Mount Bracket Installation

Installing bench mount brackets onto universal brackets.

SawGear Mounting

Instructions for mounting SawGear using bench mount brackets.

Assemble Support Leg

Steps to assemble the support leg for the controller stand.

Attach Support Leg

Attaching the assembled support leg to the SawGear.

Connecting the Power Head

Connecting the power head to the SawGear unit.

Connect Cable Guard to Power Head

Attaching the cable guard to the power head.

Connecting the Flip-Away Stop

Connecting the flip-away stop as per previous instructions.

Attaching the Stop Bar

Attaching the stop bar as per previous instructions.

Attach Controller to Saw

Securing the Power Head Controller to the panel saw.

Summary

General Safety Warnings

Installation Warnings

Warnings related to the safe installation of TigerStop products onto machinery.

Interconnects

Safety considerations when connecting TigerStop to other tools.

Operation Safety

Dangers and safety precautions during machine operation.

Safety Precautions

Pinch Hazard Warning

Warning about pinch points with the push feeder.

Work Area Safety Guidelines

Ensuring a clean and well-lit work area.

Environmental Hazard Awareness

Avoiding dangerous environments and flammable atmospheres.

Personal Protective Equipment (PPE)

Guidelines for appropriate apparel and safety gear.

Electrical Safety

Using correct extension cords and avoiding opening the motor box.

Operating Under Influence Prohibition

Prohibition of operating machinery while under the influence of drugs or alcohol.

Enable Your SawGear

Warranty Registration for Enable Code

Registering warranty online to receive an enable code.

Customer Service Contact for Enable Code

Contacting customer service for an enable code.

Entering Serial and Enable Codes

Process for entering serial and enable codes after installation.

Contact Information

Technical Support Website

Website for technical support, manuals, and videos.

Technical Support Email Addresses

Email addresses for customer service and technical support.

Customer Support Phone Numbers

Phone numbers for customer service and technical support by region.

Power Head Parts Inventory

Flip-Away Stop Assembly Parts Inventory

Stop Parts Inventory

Bench Mount Assembly Parts Inventory

Optional Power Head Controller Parts Inventory

Optional Power Head Controller Stand Parts Inventory

Controller Stand Components Inventory

Optional Panel Saw Retrofit Kit Parts Inventory

Retrofit Kit Components Inventory

SawGear Installation

Electrical Requirements

Voltage and circuit breaker requirements for SawGear.

SawGear Bench Mount Brackets

Instructions for securing SawGear to bench mount brackets.

Dismounting SawGear

Procedure for removing SawGear from the saw stand.

Connecting the Flip-Away Stop

Steps to connect the flip-away stop to the SawGear carriage.

Attaching the Stop Bar

Procedure for attaching the stop bar to the flip-away stop.

Connecting the Power Head

How to attach the SawGear power head to the beam.

SawGear Operation

SawGear Control Panel Overview

Explanation of buttons and functions on the SawGear control panel.

SawGear LCD Display

Details on the LCD display's size and how information is presented.

Initial Power-On Procedure

Steps for the initial power-on and setup of SawGear.

Repeat 1 st Power-On Procedure

Procedure for re-initializing SawGear after changes.

Normal Power-On Procedure

Routine for powering on SawGear after the initial setup.

Start SawGear Functionality

How to turn on and wake up the SawGear.

Sleep Mode Settings

Configuring or disabling the automatic sleep mode.

Screen Contrast Adjustment

Adjusting the screen contrast for better visibility.

Password Protection Setup

Securing SawGear with a password to prevent unauthorized use.

Password Change Procedure

Procedure for changing the existing SawGear password.

Deactivate Password

Steps to remove the password protection from SawGear.

Increment Functionality

Using the increment buttons for small adjustments of the stop position.

Lists Functionality

Creating and managing lists of cut dimensions.

Entering Feet, Inches, and Fractions

Inputting dimensions using feet, inches, and fractional values.

Entering Feet and Decimal Inches

Inputting dimensions using feet and decimal inch values.

Entering Non-Standard Fractions

Inputting specific non-standard fractional inch values.

Entering Millimeters

Inputting dimensions in millimeters when in metric mode.

Entering Negative Numbers

Inputting negative dimensions for specific cutting needs.

Calibration

Calibrate Straight Cut Distance

Procedure to calibrate the straight cut distance for accuracy.

Calibrate Miter Cut X Distance

Calibrating for miter cuts using the X distance value.

Calibrate Miter Cut Y Distance

Calibrating for miter cuts using the Y distance value.

Calibrate Miter Cut Z Distance

Calibrating for miter cuts using the Z distance value.

Calibrate Increment Distance

Setting the distance for incremental adjustments.

SawGear Cutting Procedures

Straight Cutting

Steps for performing straight cuts with SawGear.

45° Miter Cutting

Procedure for making precise 45-degree miter cuts.

Custom Miter Cutting

Performing miter cuts at angles other than 45 degrees.

Pivot Point Calibration

Miter Saw Accuracy

Understanding pivot points for miter saw accuracy.

Checking the Pivot Point

Procedure to check and verify the saw's pivot point alignment.

Adjusting Miter Saw Pivot Point

Methods for adjusting the fence to improve pivot point alignment.

Using SawGear to Adjust Pivot Point

Adjusting pivot point offset using SawGear's system.

Crown + Miter Pro Feature

Getting Started with Crown + Miter Pro

Activating the Crown & Miter Pro feature.

Using W Button for Crown + Miter Pro

Setting moulding width using the [W] button.

Using X Button for Crown + Miter Pro

Inputting the first angle and corner type.

Using Y Button for Crown + Miter Pro

Setting the part length for cuts.

Using Z Button for Crown + Miter Pro

Inputting the final angle and corner type.

Crown + Miter Pro Workflow Example

Step-by-step example of using the Crown & Miter Pro feature.

Exiting Crown + Miter Pro Mode

Procedure for exiting the Crown + Miter Pro mode.

Troubleshooting

Correcting Entry Errors

Using the clear button to fix input mistakes.

Too Big Error Resolution

Resolving errors when dimensions exceed the maximum limit.

Too Small Error Resolution

Resolving errors when dimensions are below the minimum limit.

Home Routine After Impact

Re-homing the machine after a significant impact.

Scaling Instructions

Adjusting displayed position to match actual position for accuracy.

Appendix A: Power Head Controller Stand Assembly

Appendix B: Panel Saw Retrofit

Universal Bracket Installation

Steps for installing universal brackets onto the panel saw.

Bench Mount Bracket Installation

Installing bench mount brackets onto universal brackets.

SawGear Mounting

Instructions for mounting SawGear using bench mount brackets.

Assemble Support Leg

Steps to assemble the support leg for the controller stand.

Attach Support Leg

Attaching the assembled support leg to the SawGear.

Connecting the Power Head

Connecting the power head to the SawGear unit.

Connect Cable Guard to Power Head

Attaching the cable guard to the power head.

Connecting the Flip-Away Stop

Connecting the flip-away stop as per previous instructions.

Attaching the Stop Bar

Attaching the stop bar as per previous instructions.

Attach Controller to Saw

Securing the Power Head Controller to the panel saw.

TigerStop SAWGEAR Specifications

General IconGeneral
CompatibilityCompatible with various saw models
Power SourceElectric
Cutting CapacityVaries by saw model
Blade DiameterVaries by saw model
Motor PowerVaries by saw model
VoltageVaries by saw model
PhaseSingle-phase
WeightVaries depending on length and model
DimensionsVaries depending on length and model

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