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TLV COSR-16 - User Manual

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172-65174MA-11 (COSR Pressure Reducing Valve) 16 February 2022
Pressure Reducing Valve for Steam
COSR-3/COSR-16/COSR-21
Copyright © 2022 by TLV CO., LTD.
All rights reserved

Questions and Answers

  • A
    Albert YangAug 16, 2025
    What to do if my TLV COSR-16 Control Unit is hunting or chattering?
    • V
      Vincent WaltersAug 16, 2025
      If your TLV Control Unit is hunting or chattering, consider these potential causes and solutions: * The unit might be operating below the lower flow rate limit. Check the volume of steam supply and replace with a smaller diameter valve. * There might be too high a reduction ratio (operated at below 10% of the primary pressure). Use a two-stage reduction arrangement. * The selected model may be inappropriate for the service conditions. Check the model selection and replace the COSR if necessary. * Condensate is contained, or the trap is blocked. Check the trap and the piping.
  • P
    pmooreAug 25, 2025
    How to fix abnormal noises in my TLV COSR-16 Control Unit?
    • J
      James CampbellAug 25, 2025
      Abnormal noises in your TLV Control Unit can be caused by several factors: * Too high a reduction ratio. Use a two-stage reduction. * The flow is too great. Check the flow rate and use a larger size valve. * A high-speed open/close valve is nearby. Install the valve as far away as possible.
  • M
    Mrs. Olivia Espinoza DDSSep 1, 2025
    How to troubleshoot if the secondary pressure does not rise in my TLV Control Unit?
    • A
      Ashley FisherSep 1, 2025
      If the secondary pressure in your TLV Control Unit isn't rising, it could be due to: * No steam being supplied, or the inlet valve is closed. Check the valves and piping. * The entrance to the screens or strainer is clogged. Clean or blow down.
  • J
    Jeremy SantiagoNov 8, 2025
    Why is my TLV Control Unit secondary pressure not adjustable or increasing abnormally?
    • C
      Cheryl RobertsNov 8, 2025
      There are several reasons why the secondary pressure of your TLV Control Unit might not be adjustable or is increasing abnormally: * The pilot screen, piston, or sliding surfaces of the piston, pilot, or main valve could be clogged with dirt. Clean these components. * There may be insufficient steam flow, fluctuation in steam consumption, or the selected model may be inappropriate. Check the flow and replace the COSR if necessary, check the model selection and replace the COSR if necessary. * The piston ring is worn, the adjustment screw has seized, or the diaphragm is distorted or damaged. Replace these with new parts. * The small hole on the piston is clogged. Clean it. * The flow rate exceeds the rated flow rate. Check the flow rate and replace with a larger size. * The byp...

Summary

Safety Considerations

Specifications

Acceptable Operating Range

Details the acceptable operating ranges for different COSR models based on pressure, temperature, and flow.

Correct Usage of the COSR Pressure Reducing Valve

Installing an ON;OFF Valve

Guidance on correctly installing ON/OFF valves (solenoid or motorized) with the COSR.

Installing a Control Valve

Instructions for installing a control valve downstream of the COSR, including safety valve placement.

Installation Precautions for Fittings

Configuration

Installation

Installation Angle

Guidance on the correct vertical installation angle and allowable inclination.

Spacer Installation

Procedure for installing a spacer on the outlet flange for spacing adjustment.

Piping Support

Guidelines for supporting inlet and outlet pipes to avoid excessive load and vibration.

External Secondary Pressure Sensing Line

Procedure for installing and connecting the external secondary pressure sensing line.

Adjustment

Maintenance

Operational Check

Regular inspection and maintenance schedule for ensuring long service life of the COSR.

Disassembly

Reassembly

Troubleshooting

TLV COSR-16 Specifications

General IconGeneral
BrandTLV
ModelCOSR-16
CategoryControl Unit
LanguageEnglish

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