EasyManua.ls Logo

TM RACING 250 EN User Manual

Default Icon
72 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
www.tmracing.it
Ed.01 - 03/2020
250-300
  

Workshop Manual


Table of Contents

Question and Answer IconNeed help?

Do you have a question about the TM RACING 250 EN and is the answer not in the manual?

TM RACING 250 EN Specifications

General IconGeneral
BrandTM RACING
Model250 EN
CategoryEngine
LanguageEnglish

Summary

Foreword and Safety Precautions

Fluid Handling Safety

Safety guidelines for handling coolant and engine/gearbox oil, emphasizing hazards and proper disposal.

General Repair and Maintenance Advice

Recommendations for successful repairs, customer interaction, and adherence to general maintenance regulations.

Motorcycle Identification and Specifications

Model Recognition and Serial Numbers

Explains how to identify TM Racing motorcycle models using codes and the importance of serial numbers.

Technical Engine Specifications

Details engine type, displacement, bore/stroke, compression, fuel, lubrication, and gearbox ratios for various models.

Maintenance and Troubleshooting

Tightening Torques and Lubrication

Lists specific torque values for engine components and recommended lubricants and fluids.

Scheduled Maintenance and Troubleshooting

Outlines maintenance intervals, tasks, and common engine/transmission problems with solutions.

Adjustments and Replacements

Engine Oil and Filter Change

Step-by-step procedure for changing engine oil and filter, including draining and refilling.

Standard Clutch Replacement

Detailed instructions for removing, disassembling, and reassembling the standard clutch components.

Engine Disassembly Procedures

Component Layout and Initial Removals

Identifies engine components and covers initial disassembly steps like removing pinion and cylinder head.

Cylinder, Piston, and Injector Procedures

Details injector removal/reassembly, cylinder/piston removal, ring procedures, and squish check.

Valve, Clutch, and Reed Systems Maintenance

Covers disassembly and maintenance of drain valve, reed valve pack, clutch actuator, and gear sensor.

Flywheel, Starter, Water Pump, and Guards Servicing

Procedures for removing and servicing flywheel, stator, rotor, starter motor, water pump, and transmission guards.

Transmission and Gearbox Component Procedures

Covers disassembly and reassembly of drum, clutch bell, counter gears, gearbox shaft, semicase, and crankshaft assembly.

Primary Shaft Gear Sequence and Reassembly

Illustrates the primary shaft gear sequence and provides notes on reassembly.

Related product manuals