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TM RACING 450 User Manual

TM RACING 450
76 pages
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Ed.01 - 03/2019
www.tmracing.it
Workshop Manual
4 STROKE ENGINE
Mx - En - SMx
SMr - SMM - 2016
450-530

Table of Contents

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TM RACING 450 Specifications

General IconGeneral
Compression Ratio12.5:1
Engine Type4-Stroke
Cooling SystemLiquid-cooled
Fuel SystemElectronic fuel injection
IgnitionDigital
Starting SystemElectric

Summary

Foreword and General Information

Coolant Liquid Safety and Disposal

Safety warnings and disposal guidelines for coolant liquid.

Engine Oil Safety and Disposal

Safety warnings and disposal guidelines for used engine and gearbox oil.

Maintenance Advice and Repair Regulations

Recommendations for repairs and general regulatory guidelines.

Motorcycle Model Recognition

TM Racing Motorcycle Model Identification

Guide to identifying TM Racing motorcycle models by codes.

Engine Serial Number Location

Locating and noting the engine's serial number for reference.

Adjustments and Replacements

Adjusting Valve Play (Cold Engine)

Procedure for adjusting valve clearance on a cold engine.

Engine Oil and Filter Maintenance

How to change the engine oil and replace the oil filter.

Clutch Replacement Procedures

Steps for replacing standard and slipper clutches.

Engine Timing Adjustment

How to check and adjust the engine timing.

Engine Disassembly Procedures

Engine Components Layout Identification

Identification of key engine components for reference.

Cylinder Head and Piston Removal

Steps for removing the cylinder head and piston assembly.

Semicase Disassembly and Re-assembly

Procedures for opening and re-assembling the engine semicase.

Crankshaft, Gearbox, and Gears Drum Operations

Procedures for crankshaft, gearbox, and gears drum.

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