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TM RACING
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250
TM RACING 250 User Manual
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Ed.01 - 02/2020
250-300
- 2020
W
ork
shop Manual
2
Table of Contents
Table of Contents
5
Adjustments/Replacements
11
Adjusting Valves Play (With Cold Engine)
12
Valve Lifter Spring Replacement
15
Camshafts Re-Mounting
16
Engine Oil And Filter Change
19
Standard Clutch Replacement
21
Slipper Clutch Replacement
23
Disc Pack Removal
23
Discs Replacement And Re-Mounting Of Clutch
25
Engine Disassembly
31
Engine Components Layout
32
Pinion Removal
33
Chain Tensioner
34
Chain Tensioner Removal
34
Remounting The Chain Tensioner
36
Head
38
Head Removal
38
Head Dismantling
41
Head Re-Assembly
44
Head Re-Mounting
46
Cylinder And Piston
49
Cylinder And Piston Removal
49
Strap And Oil Scraper Replacement And Mounting
50
Cylinder And Piston Coupling
50
Cylinder And Piston Re-Mounting
50
Intake Manifold Replacement
52
Temperature Sensor Replacement
52
Compression Check
52
Head Exhaust Manifold Replacement
53
Head Cooling Connection Removal
53
Clutch
54
Clutch Actuator Removal With Relative Command Rod
54
Actuator Dismantling
55
Gear Sensor
55
Flywheel Removal
56
Flywheel Cover
56
Stator
57
Pick-Up
57
Rotor
58
Starter Motor
60
Disassembly
60
Re-Mounting
62
Water Pump
63
Transmission Guard
65
Kick Start Seal Removal
66
Seal And Oil Passage Bored Disc Removal
66
Bearing And Water Pump Oil Seal Removal
66
Transmission Cover Re-Assembly
67
Idle Kick Starter Removal (Only K.s.)
68
Starter Dismantling
68
Re-Mounting
69
Drum And Clutch Bell
69
Disassembly
69
Re-Mounting
71
Transmission Side Counter Gears
73
Crankshaft Gear Removal
74
Oil Pump Removal
75
Gearbox Command Shaft Removal
77
Ratchet-Holder Gear Removal
78
Ratchet Holder Gear and Gearbox Drive Shaft Clearance Adjustment
79
Semicase
80
Aperture
80
Crankshaft Removal
81
Oil Filter Removal
81
Components Position
81
Crankshaft, Gearbox, Gears Drum
81
Re-Assembly
81
Gear Shafts Removal
82
Primary Shaft, Gear Sequence
83
Secondary Shaft, Gear Sequence
83
Ratchet Removal
83
Bearings Replacement
84
Components Re-Mounting
84
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TM RACING 250 Specifications
General
Displacement
249 cc
Bore x Stroke
66.4 mm x 72 mm
Cooling System
Liquid
Starting System
Kick start
Lubrication
Premix (oil in fuel)
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