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TM RACING 250 User Manual

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88 pages
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www.tmracing.it
Ed.01 - 02/2020
250-300
  
 - 2020
Workshop Manual


Table of Contents

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TM RACING 250 Specifications

General IconGeneral
Displacement249 cc
Bore x Stroke66.4 mm x 72 mm
Cooling SystemLiquid
Starting SystemKick start
LubricationPremix (oil in fuel)

Summary

Recognition of TM Racing Motorcycle Models

Engine Serial Number

Information on locating and noting the engine serial number.

Adjustments and Replacements

Adjusting Valves Play

Procedure for checking and adjusting valve clearance on a cold engine.

Valve Lifter Spring Replacement

Steps for replacing the spring in the valve lifter mechanism.

Engine Oil and Filter Change

Procedure for draining old oil, replacing the filter, and refilling.

Standard Clutch Replacement

Step-by-step guide for replacing the standard clutch components.

Slipper Clutch Replacement

Instructions for the disassembly and re-assembly of the slipper clutch.

Engine Disassembly

Engine Components Layout

Identification of main engine parts and their locations for disassembly.

Head Removal

Detailed process for removing the cylinder head assembly.

Head Dismantling

Instructions for disassembling the cylinder head components.

Cylinder and Piston Removal

Steps to remove the cylinder and piston assembly from the engine.

Compression Check

Method for verifying engine compression after reassembly.

Rotor Removal

Procedure for removing and reinstalling the rotor.

Starter Motor Removal

Procedure for removing and reinstalling the starter motor.

Water Pump Removal

Steps for removing the water pump assembly.

Transmission Guard Removal

Procedure for removing and reinstalling the transmission guard.

Crankshaft Removal

Procedure for removing the crankshaft from the engine case.

Gear Shafts Removal

Steps to remove the primary and secondary gear shafts.

Bearings Replacement

Instructions for replacing bearings in the gearbox area.

Gearbox Components Re-mounting

General steps for reassembling gearbox components, including forks.

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