1
INDEX
1. IDENTIFICATION OF THE VEHICLE .........................................................3
2. TECHNICAL SPECIFICATIONS .................................................................7
3. DIAGNOSIS ........................................................................................19
4. REGISTRATIONS/ADJUSTMENTS .........................................................21
4.1 CHECKING COOLANT LEVEL ......................................................................23
4.2
DRAINING, FILLING AND BLEEDING COOLING SYSTEM
.................................24
4.3 HYDRAULIC CLUTCH PUMP ....................................................................... 24
4.4 BLEEDING HYDRAULIC CLUTCH .................................................................25
4.5 NISSIN FRONT BRAKE PUMP .....................................................................26
4.6 BREMBO FRONT BRAKE PUMP .................................................................27
4.7 BREMBO RADIAL FRONT BRAKE PUMP ....................................................28
4.8 BREMBO 16X18 RADIAL FRONT BRAKE PUMP .........................................29
4.9 CHANGING BASE POSITION OF REAR BRAKE PEDAL ................................. 30
4.10 CHECKING REAR BRAKE FLUID LEVEL ........................................................30
4.11 CLEANING THE AIR FILTER.........................................................................31
4.12 STARTER AUXILIARY DEVICE ......................................................................32
4.13 ACCELERATOR COMMAND CABLES ADJUSTMENT ....................................33
4.14 ADJUSTING IDLE SPEED.............................................................................33
4.15 CHECKING CHAIN TENSION ......................................................................34
........................................................34
4.17 CHAIN MAINTENANCE .............................................................................. 35
4.18 CHAIN WEAR .............................................................................................35
4.19 CHECKING SHOCK ABSORBER STATIC SAG ................................................36
4.20 CHECKING SHOCK ABSORBER RIDER SAG .................................................36
4.21 SHOCK ABSORBER COMPRESSION ADJUSTMENT ..................................... 37
4.22 SHOCK ABSORBER REBOUND ADJUSTMENT ............................................38
4.23
......................
38
4.24 FORK COMPRESSION ADJUSTMENT .........................................................39
4.25 FORK REBOUND ADJUSTMENT ................................................................. 40
...............................41
4.27 BLEEDING TELESCOPIC FORK ....................................................................41
4.28 CHECKING STEERING BEARINGS AND PLAY ADJUSTMENT .......................42
4.29 ADJUSTING THE MAIN LIGHT HEIGHT ......................................................43
4.30 HEADLIGHT HEIGHT ADJUSTMENT ...........................................................43
5. GENERAL OPERATIONS ...................................................................... 45
5.1 SEAT REMOVAL .........................................................................................47
5.2 LATERAL PANELS DETACHMENT ................................................................47
5.3 RADIATOR CONVEYORS REMOVAL ............................................................48
5.4 RADIATOR FINS REMOVAL ........................................................................48
5.5 DISASSEMBLY AND MOUNTING THE FRONT WHEEL ................................49
5.6 DISASSEMBLY AND MOUNTING THE REAR WHEEL ...................................50
5.7 SPRAY GUARD REMOVAL ..........................................................................50
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