19
PROBLEM CAUSE SOLUTION
INSUFFICIENT
ENGINE
POWER
Air lter clogged. Clean or replace the air lter.
•
Faulty injection system. Check the injection system (PDA).
•
Exhaust system not
sealed, deformed or
silencer breglass needs
replacing.
Check the faulty parts on the exhaust system,
replace the breglass in the exhaust silencer.
•
Insufcient valve play. Adjust valve play.
•
Faulty ignition system. Check the ignition system (Diagnostic Tool)
•
Faulty ECU. Replace the ECU.
•
Fuel lter clogged. Replace the fuel lter.
•
ENGINE MISFIRES
OR SWITCHES OFF
WHILE RUNNING
No fuel supply to the
engine.
Refuel.
Check the petrol pump and fuel pipe connections.
Check fuel pressure.
•
•
Damaged spark plug. Replace the spark plug.
•
Faulty ignition system. Check the ignition system (Diagnostic Tool)
•
Faulty injection system. Check the injection system (Diagnostic Tool)
•
Faulty ECU. Replace the ECU.
•
ENGINE
OVERHEATS
EXCESSIVELY
Insufficient fluid in the
cooling system.
Check and top-up the coolant level.
Check the sealing of the cooling system.
•
•
Insufcient ventilation.
Ride for a while on a at road at moderate speed
without stressing the engine (an optional electric
fan can be tted).
•
Air in cooling circuit. Bleed the cooling system.
•
The radiator ns are very
dirty.
Clean the radiator fins with water (not
pressurised).
•
Formation of foam in the
cooling system.
Replace the coolant using a good brand of
anti-freeze.
•
LIGHTS,
SPEEDOMETER,
HORN
AND DIRECTION
INDICATOR
SIGNALS
DO NOT WORK
Services fuse burned Check the 10A services fuse and replace it.
•
BATTERY IS
DISCHARGED
EVEN IF
THE MOTORCYCLE
HAS BEEN USED
RECENTLY
The battery is not charged
by the generator.
Check the generator and voltage regulator.
•
The battery is damaged. Replace the battery.
•
3. DIAGNOSIS