INDEX
INDEX
Page
POSITION OF SERIAL NUMBER ................................................... 7
Frame number ................................................................................... 8
Engine number ................................................................................... 8
OPERATING CONTROLS ................................................................ 9
Clutch lever BREMBO pump .............................................................. 10
Front brake lever NISSIN pump ...................................................... 10
Front brake lever BREMBO radial pump (SMR/SMM)......................... 10
Electronic digital tachometer (END)..................................................... 11
Electronic digital tachometer (SMR/SMM)........................................... 11
Engine stop switch (MX/SMX) ........................................................... 12
Combination switch (END)................................................................... 12
Handlebar switch (SMR/SMM).............................................................13
Maps selection switch ......................................................................... 13
Ignition switch ..................................................................................... 14
Fuel ller cap .................................................................................... 14
Fuel tap ............................................................................................. 14
Choke command (cold starter) .......................................................... 14
Idle speed adjustment command ..................................................... 15
Gear shift pedal ................................................................................. 15
Kickstart pedal .................................................................................... 15
Brake pedal ........................................................................................ 15
Side stand .......................................................................................... 16
Side stand xing for off-road routes .................................................... 16
Fork adjustment in compression ........................................................ 16
Fork rebound adjustment ................................................................... 17
Shock absorber compression adjustment .......................................... 17
Shock absorber rebound adjustment ................................................. 18
Steering lock .................................................................................. 19
ADVICE AND GENERAL RECOMMENDATIONS FOR
COMMISSIONING THE MOTORCYCLE ......................................... 21
Indications for rst start-up .......................................................... 22
Running in instructions ................................................................... 22
INSTRUCTIONS FOR USE .............................................................. 23
Check before every start-up ........................................................ 24
Cold engine start ........................................................................... 25
If the engine is “ooded” ................................................................ 26
Bike starting ..................................................................................... 26
Shifting gear, accelerating, slowing down .......................................... 26
Braking ........................................................................................... 28
Stopping and parking ..................................................................... 28
Fuel ................................................................................................... 29
MAINTENANCE AND LUBRICATION TABLE ................................. 31
FRAME AND ENGINE MAINTENANCE ........................................... 37
Check steering bearings and play adjustment .............................. 38
Telescopic fork vent screws ......................................................... 39
Cleaning telescopic fork dust scraper ............................................. 39
Basic calibration of the chassis on the basis of pilot weight ........... 40
Shock absorber calibration and spring check ................................ 40
Establishing rear shock static lowering ........................................ 40
Establishing rear shock lowering in running order ........................ 41
Check telescopic fork basic calibration ......................................... 41
Variation of telescopic fork preload .............................................. 41
Replacement of fork springs .......................................................... 42
Variation of rear shock spring preload .......................................... 42
Rear suspension mechanical linkage ............................................. 43
Check chain tension ......................................................................... 43
Adjustment of chain tension (all models except SMM) ..................... 43
Adjustment of chain tension (SMM) .................................................. 44
Page
Chain maintenance ............................................................................ 44
Chain wear ........................................................................................ 45
Basic indications for TM disc brakes ................................................ 45
Front brake NISSIN pump (END/MX) ................................................ 46
Front brake BREMBO radial pump (SMR/SMM)........... ...................... 47
Check front brake pads ..................................................................... 47
Replacement of front brake pads ..................................................... 48
Modication of rear brake pedal base position .................................. 49
Check rear brake uid level .............................................................. 49
Top-up rear brake uid ...................................................................... 49
Check rear brake pads ...................................................................... 50
Replacement of rear brake pads ....................................................... 50
Disassembly and assembly of the front wheel .................................. 50
Disassembly and assembly of the rear wheel (all except SMM) ....... 51
Disassembly and assembly of rear wheel (SMM) ............................. 52
Check spoke tension ......................................................................... 52
Tyres, tyre pressure .......................................................................... 53
Check adjustment of magnetic sensor for tachometer ..................... 53
Battery ............................................................................................... 54
Battery charge .................................................................................... 54
Halogen light (END) ........................................................................... 55
Halogen light (SMR) ........................................................................... 56
Ciclops headlight (SMM) ..................................................................... 57
LED rear light (END)............................................................................ 58
Rear light (SMR/SMM)......................................................................... 58
Direction indicator lamp (END/SMR/SMM) ....................................... 58
Cooling ............................................................................................. 59
Check coolant level .......................................................................... 60
Emptying, lling and bleeding of the cooling system ........................ 60
Replacement of exhaust silencer packing material ........................... 60
Cleaning the air lter ......................................................................... 61
Hydraulic clutch BREMBO pump ....................................................... 62
Bleeding hydraulic clutch ................................................................... 62
Throttle cable command adjustment .................................................. 62
Notes on the carburettor ................................................................... 63
Denition and use of carburetor for a 2 stroke engine ....................... 63
Check fuel level (oat height) ........................................................... 64
Basic indications regarding carburetor wear .................................... 64
Emptying the carburetor oat bowl .................................................... 65
Check transmission oil level ................................................................. 65
Transmission oil ................................................................................... 66
Change transmission oil ...................................................................... 66
Inspection of the reed valve ............................................................... 66
TMEES electronic exhaust valve (125 END/MX) ............................... 67
Valve control cables tension check .................................................... 67
TROUBLESHOOTING ...................................................................... 69
CLEANING ........................................................................................ 71
PRECAUTIONS FOR WINTER USE ................................................ 71
STORAGE ......................................................................................... 71
Start-up after seasonal pause ........................................................... 71
TECHNICAL DATA - ENGINE ......................................................... 72
CARBURETOR SETTINGS .............................................................. 74
ENGINE TIGHTENING TORQUES .................................................. 75
TECHNICAL DATA-CYCLE PART .................................................... 76
ALPHABETIC INDEX ....................................................................... 78
WIRING DIAGRAM .............................................................. appendix
TMEES Assembling and adjustment .................................. appendix
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