SECTION 4
4-6
3-/ 4-Cylinder
Manufacturer Special Tools Required
Flywheel Puller Assembly, 3B7-72214-0, 3C7-72211-0
Plate, Flywheel Puller, 3B7-72781 -2, 3C7-72783-0
Bolt, M8 x 25 mm, 3B7-72786-0
Bolt, M8 x 40 mm, 3B7-72785-0
Washer, 940191-0800
Pressing Bolt, 3B7-72784-0
Powerhead Stand, 353-72247-0, 353-7247-1
Shackle, 353-01512-0
Piston Pin Tool, 345-72215-0, 353-72215-0
Piston Ring Tool, 353-72249-0
Thickness Gauge Set, 353-72251-0
General Equipment Required
Compression Gauge, 0 - 199 psi [0 - 1372 kPa / 0 - 14 kg/cm
2
]
Water Pressure Gauge, 0 - 15 psi [0 - 103 kPa / 0 - 1 kg/cm
2
]
Torque Wrench, 0- 150 in-lb [0 - 17 N-m / 0- 1.7 kg-m]
Torque Wrench, 0 - 750 ft-lb [0 - 1000 N-m / 0 - 100 kg-m]
Micrometer Set or Venier Caliper, graduation 0.0001 in [0.01 mm], range 0 - 1 in [0 - 30 mm]
Telescoping Gauge, Inside Micrometer Set, or Venier Caliper, minimum scale 0.0001 in [0.01 mm]
Dial Indicator, graduation 0.0001 in [0.01 mm], range 0 - 1 in [0 - 30 mm]
Analog Multimeter,
Electronic Specialties
®
Model M-530 or equivalent
Digital Pulse Tachometer, 10 - 6000 RPM,
Electronic Specialties
®
Model 321 or equivalent
Industrial Thermometer, minimum 300˚F [150˚C]
Heat-Resistant Container,
Pyrex
®
Bearing Puller
SealPullers
SealInstaller
Surface Plate, 20 x 20 in [500 x 500 mm], 0.0001 in [0.01 mm] accuracy
Consumables Required
Threadlocker,
Loctite
®
242
Threadlocker,
Loctite
®
243
Gasket Dressing,
Permatex
®
Hy/omar
®
Aerosol High-Temp Gasket Dressing
Gasket Sealant,
Permatex
®
High Tack Gasket Sealant
Anaerobic Gasket Maker,
Loctite
®
518
Dielectric Lubricant,
Permatex
®
Dielectric Tune-Up Grease
Cleaning Pads,
Scotch-Brite
®
Abrasive Pads
Isopropyl Alcohol
Cleaning Solvent
Gasket Remover
Heat-Sensitive Markers, 125˚F [52˚C] and 163˚F [73˚C],
Markal
®
Thermomelt Stik
Low Temperature Lithium Grease
Bearing Cup Grease
Engine Lubricant,
Genuine engine oil or NMMA certified TC-W3 oil
Automotive Crankcase Oil, flashpoint above 300˚F [150˚C]
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