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Tomahawk 1000 - User Manual

Tomahawk 1000
34 pages
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T
TOMAHAWK
1000
OPERATOR’S MANUAL
IM10026
September, 2012
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation ...
and thoughtful operation on your
part. DO NOT INSTALL, OPER-
ATE OR REPAIR THIS EQUIP-
MENT WITHOUT READING
THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
For use with machines having Code Number:
11581
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEBSITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © Lincoln Global Inc.
IP23
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Tomahawk 1000 Specifications

General IconGeneral
Output Current Range20 - 1000 A
Input Amperage at Rated Output45 A
Rated Output1000 A
Duty Cycle60%
Protection ClassIP23

Summary

SAFETY

Electric Shock Hazards

Details risks of electric shock and precautions for safe operation.

Fumes and Gases Hazards

Explains dangers of fumes and gases produced during operation.

Arc Ray Hazards

Warns about the dangers of arc rays and necessary protection.

Cutting Sparks and Fire Hazards

Alerts to fire and explosion risks from cutting sparks.

Cylinder Explosion Hazards

Covers risks associated with compressed gas cylinders.

Electrical Equipment Safety

Outlines safety measures for electrically powered equipment.

Plasma Arc Injury Hazards

Warns about potential injuries from the plasma arc.

Electric and Magnetic Fields (EMF)

Discusses potential health effects of EMF and mitigation.

INSTALLATION

Technical Specifications

Provides detailed technical specifications for the TOMAHAWK 1000 plasma cutter.

Safety Precautions During Installation

Lists essential safety warnings and guidelines for installation procedures.

Input Electrical Connections

Details how to connect the machine to the electrical power supply.

Engine Driven Generator Operation

Explains conditions for operating the machine with engine driven generators.

Gas Input Connections

Describes requirements for supplying compressed air or nitrogen.

Output Connections

Details how to connect the torch and work clamp.

OPERATION

Safety Precautions During Operation

Reinforces safety guidelines relevant to operating the plasma cutter.

Machine Description and Features

Provides an overview of the TOMAHAWK 1000's capabilities and features.

Preheat Temperature Requirements

Advises on preheat temperature requirements for specific materials.

Cutting Capability and Duty Cycle

Details the cutting capacity and duty cycle of the machine.

Consumable Life and Replacement

Discusses the expected lifespan of torch consumables and replacement.

Controls and Settings Overview

Explains the function of various controls and indicators on the front panel.

Performing the Cutting Process

Guides on how to perform the plasma cutting process.

Performing the Gouging Process

Explains the plasma gouging process and technique.

Torch Part Configurations

Illustrates different torch setups for cutting and gouging.

ACCESSORIES

General Options and Accessories

Lists available optional accessories for the plasma cutter.

Available Torches

Details available replacement or optional plasma torches.

Expendable Parts Information

Refers to consumable parts needed for operation.

MAINTENANCE

Routine Maintenance Procedures

Outlines regular cleaning and inspection tasks for the machine.

Periodic Maintenance Tasks

Covers tasks performed at less frequent intervals.

Thermal Protection System

Explains the machine's thermal protection system and indicators.

TROUBLESHOOTING

Guide to Troubleshooting

Provides instructions on how to effectively use the troubleshooting section.

Status Board Indicator Meanings

Explains the meaning of various LED indicators on the machine.

Error Condition Identification

Details specific error conditions and their resolutions.

DIAGRAMS

Wiring Diagram Overview

Presents the electrical wiring schematic for the machine.