Tomahawk 1000 User Manual

TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Technical Specifications.......................................................................................................A-1
Safety Precautions ...............................................................................................................A-2
Select Proper Location .........................................................................................................A-2
Stacking................................................................................................................................A-2
Tilting....................................................................................................................................A-2
High Frequency Interference Protection...............................................................................A-2
Input Electrical Connections.................................................................................................A-2
Gas Input Connections.........................................................................................................A-3
Output Connections..............................................................................................................A-3
Torch .............................................................................................................................A-3
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Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
Description ...........................................................................................................................B-1
Preheat Temperature for Plasma Cutting.............................................................................B-1
User Responsibility...............................................................................................................B-2
Operational Features and Controls ......................................................................................B-2
Design Features and Advantages ........................................................................................B-2
Cutting Capability .................................................................................................................B-3
Consumable Life ..................................................................................................................B-3
Limitations ............................................................................................................................B-4
Controls and Settings ...................................................................................................B-4, B-5
Cutting Process ............................................................................................................B-5, B-6
Gouging Process..................................................................................................................B-6
Torch ....................................................................................................................................B-7
Pilot Arc Discussion..............................................................................................................B-7
Procedure Recommendations..............................................................................................B-7
General .........................................................................................................................B-7
Suggestions for Extra Utility from the TOMAHAWK™ 1000 System ...........................B-8
Torch Part Configurations...........................................................................................B-9, B-10
Machine Interface...............................................................................................................B-11
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Accessories...............................................................................................Section C
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Maintenance..............................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine Maintenance.............................................................................................D-1
Periodic Maintenance............................................................................................D-1
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Troubleshooting..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide ...........................................................................E-2 Thru E-7
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Wiring Diagrams..............................................................................................Section F
Wiring Diagram ......................................................................................................F-1
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Parts Lists........................................................................................................Appendix
TOMAHAWK™ 1000 .............................................................................P-627 Series
Torch (Hand Held)..........................................................................................P-210-X
Torch (Machine Held).....................................................................................P-210-Y
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Tomahawk 1000 Specifications

General

Brand	Tomahawk
Model	1000
Category	Welding System
Language	English