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Toro Power Max 38802 User Manual

Toro Power Max 38802
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FormNo.3385-239RevA
PowerMaxHeavyDuty928/1028OHXE
Snowthrower
ModelNo.38801—SerialNo.315000001andUp
ModelNo.38802—SerialNo.315000001andUp
Operator'sManual
Introduction
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Thismachineisintendedtobeusedbyresidential
homeownersorprofessional,hiredoperators.Itis
designedforremovingsnowfrompavedsurfaces,such
asdrivewaysandsidewalks,andothersurfacesfor
trafconresidentialorcommercialproperties.Itisnot
designedforremovingmaterialsotherthansnow.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourmachineproperlyandtoavoidinjuryand
machinedamage.Youareresponsibleforoperatingthe
machineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comformachine
andaccessoryinformation,helpndingadealer,ortoregister
yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourmachineready.Figure1identiesthelocationofthe
modelandserialnumbersonthemachine.Writethenumbers
inthespaceprovided.
ST
OP
G016493
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3385-239*A
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Toro Power Max 38802 Specifications

General IconGeneral
Throwing DistanceUp to 35 ft
Stages2
Starting SystemRecoil
Engine Type4-Cycle
Starter TypeRecoil
Auger MaterialSteel
Drive SystemSelf Propelled
Engine Displacement (cc)252 cc

Summary

Introduction to Your Snowthrower

California Proposition 65 Warning

Details potential health risks associated with the product as required by California law.

Intended Use and Safety Alerts

Defines the product's intended purpose and explains the safety alert symbol and its importance.

Model and Serial Number Location

Identifies the location for finding your machine's model and serial numbers for service.

General Safety Precautions

Operator Training and Familiarization

Emphasizes the need for proper training, understanding controls, and knowing how to stop the machine quickly.

Safe Operation Preparation

Covers pre-operation checks, clearing the area, and safe fuel handling practices.

Operating Safety and Hazards

Critical Operating Warnings

Details hazards like rotating parts, hot engines, and the importance of safety decals.

Clearing a Clogged Discharge Chute

Provides a step-by-step guide and safety warnings for clearing a clogged snow discharge chute.

Maintenance and Storage Guidelines

Outlines basic maintenance checks and essential procedures for storing the machine.

Understanding Safety Decals

Deciphering Decal Meanings

Explains the purpose and location of various safety and instructional decals on the machine.

Interpreting Control Symbols

Engine Start and Speed Control Symbols

Illustrates and explains symbols related to engine start and variable speed control.

Initial Setup Procedures

Loose Parts Verification

Lists required loose parts and their intended use during the initial setup process.

Assembling Key Components

Installing the Upper Handle

Step-by-step guide for attaching the upper handle assembly to the lower frame.

Connecting Wheel Clutch Cables

Procedure for attaching the wheel clutch cable ends to the control levers.

Connecting Control Linkages

Installing the Traction Control Linkage

Details the process of connecting the traction control rod to the speed selector.

Installing the Chute Control Rod

Connecting Discharge Chute Controls

Guide for connecting the chute control rod to the discharge chute mechanism.

Connecting Electrical and Fluid Systems

Connecting Headlight and Hand Warmer Wires

Instructions for connecting the electrical wiring for headlights and hand warmers.

Filling Engine with Oil

Procedure for checking and adding engine oil before initial operation.

Pre-Operation Checks

Checking Tire Pressure

Procedure for adjusting tire pressure to the recommended level for safe operation.

Checking Skids and Scraper

Ensures skids are correctly set to prevent auger contact with the ground.

Traction Drive Operation Check

Verifies proper functioning of the traction drive system with a CAUTION warning.

Product Overview and Traction Drive Adjustment

Machine Component Identification

Diagrams identifying major parts and control features of the snowthrower.

Traction Drive Adjustment Procedure

Detailed steps for adjusting the traction drive for correct forward and reverse movement.

Operation Basics

Filling the Fuel Tank Safely

Provides recommendations for fuel type and critical safety warnings for refueling.

Starting the Engine

Engine Pre-Start Checks and Priming

Covers checking oil, fuel valve, and using the primer for engine starting.

Ignition and Starter Operation

Details inserting the ignition key and preparing for engine ignition.

Engine Starting Procedures

Choke, Throttle, and Starting Methods

Explains choke, throttle settings, and using recoil or electric start.

Electric Start Safety and Usage

Provides warnings and guidelines for using the electric starter safely and effectively.

Stopping and Basic Operation

Safely Stopping the Engine

Step-by-step instructions for shutting down the engine and securing the machine.

Operating Hand Warmers

Instructions on how to turn the hand warmer feature on and off.

Engaging the Traction Drive

Procedure for engaging the machine's traction drive system.

Controlling Machine Movement and Drive Systems

Stopping Traction Drive

Procedure for disengaging the machine's traction drive.

Using Wheel Clutch Levers for Steering

Explains how to use wheel clutch levers for enhanced maneuverability and turning.

Operating the Speed Selector

Details how to select forward and reverse speeds using the speed selector lever.

Engaging Auger/Impeller Drive

Procedure for engaging the auger and impeller drive system.

Chute and Deflector Control

Operating the Quick Stick® Chute Control

Instructions for using the Quick Stick to adjust discharge chute and deflector.

Unclogging the Discharge Chute

Safety warnings and methods for clearing obstructions from the discharge chute.

Operating Tips and Winter Performance

Preventing Freeze-up in Cold Conditions

Tips to prevent controls and parts from freezing during cold weather operation.

Safe Snowthrower Operation Advice

Key safety advice including hazards, operator position, and handling foreign objects.

Maintenance Overview and Initial Checks

Recommended Maintenance Schedule

Lists required maintenance tasks at different service intervals.

Preparing for Maintenance Tasks

General steps to follow before performing any maintenance or service.

Checking Engine Oil Level

Procedure for checking the engine oil level to ensure proper lubrication.

Adjusting Key Components

Checking and Adjusting Skids

Ensures proper ground clearance and auger protection by adjusting skid height.

Adjusting the Traction Cable

Steps to adjust the traction cable for correct drive engagement and disengagement.

Auger/Impeller and Gearbox Maintenance

Checking and Adjusting Auger/Impeller Cable

Procedure for adjusting the auger/impeller cable for proper clutch engagement.

Checking Auger Gearbox Oil Level

Ensures proper lubrication of the auger gearbox by checking its oil level.

Engine Oil and Lubrication Procedures

Changing the Engine Oil

Step-by-step guide for draining and refilling the engine oil.

Lubricating the Hex Shaft

Instructions for lubricating the hex shaft for smooth operation of the drive system.

Component Replacement and Adjustment

Replacing the Spark Plug

Procedure for replacing the spark plug, including gap setting.

Adjusting the Discharge Chute Latch

How to adjust the chute latch for proper locking and movement.

Chute Latch Adjustment and Component Replacement

Cable Clamp Adjustment for Chute Latch

Specific adjustment for the cable clamp affecting the discharge chute latch.

Replacing the Headlight Bulb

Guide for replacing a burnt-out headlight bulb with a new one.

Storage and Preparation for Non-Use

Storage Safety Warnings

Crucial safety precautions to follow when storing the snowthrower.

Preparing Machine for Long-Term Storage

Steps for preparing the machine, including fuel stabilization and cleaning.

Removing Machine from Storage

Procedure for bringing the snowthrower back into service after storage.

Troubleshooting Engine and Starting Issues

Electric Starter Problems

Diagnoses and solutions for issues like electric starter failure or disconnected power cords.

Engine Starting and Running Problems

Diagnoses and solutions for issues like engine not starting or running rough.

Troubleshooting Performance and Clearing Issues

Poor Snow Discharge and Performance

Solutions for problems like poor snow throwing, plugged chutes, or drive belt issues.

Discharge Chute and Surface Clearing Problems

Troubleshooting for chute malfunction, improper adjustment, or ineffective surface clearing.

Emission Control Warranty Statement

Understanding Emission Warranty Coverage

Details the warranty rights, obligations, and coverage for emission control systems.

Owner Responsibilities for Warranty

Outlines owner's responsibilities, including maintenance and proper use, to maintain warranty validity.

The Toro Total Coverage Guarantee

Product Coverage and Warranty Periods

Specifies the products covered and their respective warranty periods.

Obtaining Warranty Service

Provides instructions on how to contact Toro and authorized dealers for warranty service.

Commercial Use Warranty Terms

Details the limited warranty coverage for products used in commercial applications.

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