Toro Recycler 20016 User Manual

3328-280
2002 by The Toro Company
All Rights Reserved
Printed in USA
Original Instructions (EN)
22 Recycler

Lawn Mower
Model No. 20016—Serial No. 220000001 and Up
Form No. 3328-280
Operator’s Manual
Introduction
Read this manual carefully to learn how to operate
and maintain your product properly and to avoid injury
and product damage. You are responsible for
operating the product properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready. The
illustration below identifies the location of the model
and serial numbers on the product. Write the
numbers in the space provided below:
Model #:
Serial #:
m-5649
This manual identifies potential hazards and has
safety messages identified by the following words:
• Danger signals an extreme hazard that will
cause serious injury or death if you do not follow
the recommended precautions.
• Warning signals a hazard that may cause
serious injury or death if you do not follow the
recommended precautions.
• Caution signals a hazard that may cause minor
or moderate injury if you do not follow the
recommended precautions.
This manual uses two other words to highlight
information. Important: calls attention to special
mechanical information and Note: emphasizes
general information worthy of special attention.
Warning
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
Important: This engine is not equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered or
grass-covered land. Other states or federal areas
may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty. Replacements may be ordered through
the engine manufacturer.
Safety
This lawn mower meets or exceeds the CPSC blade
safety requirements for walk-behind rotary lawn
mowers and the B71.1 specifications of the American
National Standards Institute in effect at the time of
production.
Read and understand the contents of this manual
before the engine is ever started.
This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol
to avoid possible injury or death.
Improperly using or maintaining this mower
could result in injury or death. To reduce this
potential, comply with the following safety
instructions.
The following instructions have been adapted from
the ANSI/OPEI standard B71.1—1998.
General Operation
• Read, understand, and follow all instructions on
the machine and in the manual. Be thoroughly
familiar with the controls and the proper use of
the mower before starting.
• Do not put hands or feet near or under rotating
parts. Keep clear of the discharge opening at all
times.
• Only allow responsible individuals, who are
familiar with the instructions, to operate the
mower.
• Clear the area of objects such as rocks, toys,
wire, bones, sticks etc., which could be picked up
and thrown by the blade.

Toro Recycler 20016 Specifications

General

Engine Displacement	190cc
Cutting Width	22 inches
Cutting Height Positions	7
Deck Material	Steel
Mulching Capability	Yes
Bagging Capability	Yes
Side Discharge Capability	Yes
Starter Type	Recoil
Weight	80 lbs
Engine	Briggs & Stratton
Fuel Tank Capacity	1.0 qt
Wheel Size	8 inches front

Summary

Introduction to Toro Recycler Mower

Model and Serial Number Identification

Locates model and serial numbers on the mower for identification and service.

Understanding Safety Alerts and Terms

Explains hazard symbols and terms like Danger, Warning, Caution, Important, and Note.

Mower Safety Guidelines

General Mowing Safety Rules

Covers essential safety practices for operating the mower, including awareness of surroundings.

California Emissions Warning

Warns about engine exhaust chemicals known to cause cancer and reproductive harm.

Safe Mowing Operations

General Operating Safety Precautions

Lists crucial safety measures for safe operation, including footwear and avoiding distractions.

Slope Mowing Safety

Provides specific safety advice for mowing on slopes to prevent slips and falls.

Children and Mower Safety

Addresses the risks children pose and how to ensure their safety around the mower.

Service and Fuel Safety

Gasoline Handling and Storage Safety

Critical safety instructions for handling flammable gasoline and preventing explosions.

Maintenance Safety Procedures

Safety steps for maintenance, emphasizing disconnecting the spark plug wire and checking fasteners.

Mower Maintenance and Components

Cleaning and Storage Best Practices

Advises on keeping the mower clean, checking for damage, and preparing for storage.

Safety and Instruction Decals

Highlights the importance of safety decals and their role in hazard awareness.

Product Overview and Parts

Toro Recycler Mower Components

Identifies key parts of the mower, such as the grass bag, cutting height lever, and spark plug.

Initial Setup Procedures

Unfolding and Adjusting the Handle

Step-by-step guide with safety warnings for unfolding and setting the mower handle height.

Engine Oil Filling

Engine Oil Type, Capacity, and Change

Specifies the correct oil type, maximum fill, and initial oil change interval for the engine.

Before Operating the Mower

Gasoline Refueling Safety

Critical safety warnings about refueling gasoline due to flammability and explosion risks.

Cutting Height Adjustment Safety

Warns about potential injury from contact with the moving blade when adjusting cutting height.

Fueling and Checking Oil Levels

Instructions for filling the fuel tank and checking the engine oil level before operation.

Adjusting Mower Settings

Setting the Cutting Height

Explains how to adjust the mower's cutting height by setting all four wheels uniformly.

Adjusting the Handle Height

Details the procedure for changing the handle height by repositioning pins in the available holes.

Grass Bag Installation and Removal

Attaching and Detaching Grass Bag

Step-by-step instructions for installing and removing the grass bag, including a safety warning.

Discharge Chute Installation

Installing and Removing Side Chute

Describes the process for attaching and detaching the side discharge chute and securing the door.

Starting the Mower Engine

Engine Starting Procedure

Step-by-step guide for starting the engine using the primer and recoil starter, including troubleshooting tips.

Mower Operation

Using the Self-Propel Drive

Explains how to engage and disengage the self-propel feature for easier movement.

Stopping the Engine Safely

Details the correct procedure for stopping the engine and safety checks after stopping.

Mowing Best Practices

General Operating Tips

Offers advice for efficient mowing, such as clearing debris, avoiding objects, and blade care.

Cutting Grass and Leaves

Provides techniques for cutting grass and leaves, including height adjustments and leaf mulching.

Maintenance Schedule and Preparation

Recommended Maintenance Schedule

Outlines a schedule for routine maintenance tasks based on usage intervals and time.

Preparing for Maintenance Procedures

Details essential safety precautions and steps before performing any maintenance on the mower.

Air Filter Replacement

Replacing the Air Filter

Instructions for yearly replacement of the air filter, with considerations for dusty conditions.

Engine and Blade Maintenance

Changing the Engine Oil

Step-by-step guide for draining and refilling the engine oil, including proper disposal.

Lubricating Wheel Gears

Explains how to apply lubricating oil to the wheel gears for smooth operation.

Replacing the Mower Blade

Blade Replacement and Safety

Warns about blade sharpness and provides instructions for safe replacement.

Blade Installation Torque

Emphasizes using a torque wrench and specifies correct torque values for blade bolt installation.

Blade Installation Torque Details

Curved/Captive Washer Torque

Specifies the torque value for the curved or captive washer during blade installation.

Split Lock Washer Torque

Provides the torque value for the split lock washer and notes on checking its condition.

Mower Cleaning Procedures

Cleaning the Mower Deck

Describes a method to clean the mower deck using water while the engine is running.

Mower Storage and Handling

Preparing Mower for Storage

Instructions and safety warnings for placing the mower into storage for the off-season.

Folding and Unfolding the Handle

Step-by-step guide and safety precautions for folding and unfolding the mower's handle.

Removing Mower from Storage

Post-Storage Mower Setup

Instructions for preparing the mower after storage, including spark plug installation and torque.