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Toshiba HWT-1101HW-E Service Manual

Toshiba HWT-1101HW-E
230 pages
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Model name:
Outdoor unit
HWT-401HW-E(TR)
HWT-601HW-E(TR)
HWT-801HW-E(TR)
HWT-1101HW-E(TR)
HWT-801HRW-E
HWT-1101HRW-E
AIR TO WATER HEAT PUMP
Hydro unit
-Wall Mounted Type-
HWT-601XWHM3W-E(TR)
HWT-601XWHT6W-E(TR)
HWT-1101XWHM3W-E(TR)
HWT-1101XWHT6W-E(TR)
HWT-1101XWHT9W-E(TR)
Service Manual
FILE No. AE0-2101W

Table of Contents

Other manuals for Toshiba HWT-1101HW-E

Questions and Answers:

Toshiba HWT-1101HW-E Specifications

General IconGeneral
BrandToshiba
ModelHWT-1101HW-E
CategoryHeat Pump
LanguageEnglish

Summary

Definition of Qualified Installer or Service Person

Agent Qualifications and Knowledge

Details qualifications and knowledge for installers and service persons.

Definition of Protective Gear

Work Undertaken and Protective Gear

Lists specific work and corresponding protective gear required.

Explanation of Indications and Marks

Explanation of Indications

Explains indications for DANGER, WARNING, and CAUTION.

Explanation of Illustrated Marks

Explains illustrated marks for prohibited, mandatory, and cautious items.

Warning Indications

Warning Indications on the Air to Water Heat Pump

Lists warning indications and their descriptions for safety.

Precaution for Safety

DANGER and Safety Precautions

Safety precautions related to electrical shock and fire.

Turn Off Breaker Procedure

Procedures for turning off the breaker before work.

Prohibition of Actions

Prohibits specific actions to prevent electrocution.

General Safety Warnings

General Safety Precautions

General safety precautions for installation, servicing, and removal.

Electrical Shock Hazard Precautions

Specific precautions for electrical shock hazards.

Prohibited Actions

Prohibits actions that could lead to electric shock.

Additional Safety Warnings

Protection and Worksite Safety

Precautions for working with electrical parts and site safety.

Earth Wire and Modification Prohibitions

Importance of earth wires and prohibition of modifications.

Component Usage and Child Safety

Using specified parts and keeping children away from equipment.

Insulation and Fire Prevention

Insulating measures and fire prevention during brazing.

Refrigerant and Assembly Safety

R32 Refrigerant Safety

Safety cautions regarding R32 refrigerant and contamination.

Assembly, Cabling, and Ventilation Safety

Proper assembly, cabling, and ventilation for safety.

Insulator Check and Warning

Importance of checking insulation resistance.

Operational Safety Precautions

Mandatory Procedures and Checks

Mandatory actions for refrigerant leaks, post-repair checks.

Operating and Reinstallation Warnings

Warnings for operating with closed valves and checks after reinstallation.

Cooling Check Safety

Precautions for cooling checks after shutdown due to heat.

Installation and Operational Safety

Installation Safety Precautions

Safety precautions for installation and location selection.

Mandatory Procedures for Pump-down and Piping

Mandatory procedures for pump-down and pipe handling.

Prohibition of Venting Gases

Prohibits venting gases to the atmosphere by law.

Gloves and Leak Confirmation

Importance of wearing gloves and confirming leaks during brazing.

User Explanations and Relocation Safety

User Safety Explanations

Safety advice for users regarding damaged parts.

Relocation Safety Precautions

Safety precautions for relocating the unit by qualified personnel.

Refrigerant R32 Safety and Handling

Safety Cautions for R32 Refrigerant

Cautions regarding R32 refrigerant and preventing contamination.

Installation and Service Cautions

General safety rules for R32 installation and service.

R32 Refrigerant Handling Details

Component Dimension and Mixing Cautions

Cautions on similar dimensions and not mixing refrigerants or oils.

Pressure Resistance and Pipe Installation

Use of high-pressure tools and clean pipes with nitrogen gas.

Earth Protection and Refrigerant Charging

Use of vacuum pump for earth protection and R32 charging method.

Pipe Materials and Tools

Copper Pipe Specifications

Specifications for copper pipes used with R32.

Joint Types

Types of joints (flare, socket) for copper pipes.

Piping and Flare Nut Specifications

Piping specifications including thickness and flare nuts.

Required Tools

Installation and Service Tools

Table of tools and their applicability for R32 and R22.

General Tools List

List of general tools required for installation and service.

Specifications Overview

Hydro Unit Specifications

Technical specifications for the Hydro unit models.

Outdoor Unit Specifications

Technical specifications for the Outdoor unit models.

Specifications for Larger Models

Larger Hydro Unit Specifications

Technical specifications for larger Hydro unit models.

Larger Outdoor Unit Specifications

Technical specifications for larger Outdoor unit models.

Construction Views (External)

Hydro Unit External Views

External dimensions and connection ports of the Hydro unit.

Outdoor Unit Construction Views

Outdoor Unit External Views

External dimensions and mounting details of the Outdoor unit.

Larger Outdoor Unit Views

Larger Outdoor Unit Dimensions

External dimensions and mounting details for larger Outdoor units.

Hot Water Cylinder Views

Hot Water Cylinder Dimensions

External dimensions of Hot water cylinder models.

System Diagrams

Water System Diagram

Diagram showing the water flow and components in the system.

Water Circuit Installation Examples

Water Circuit Installation Examples

Various examples of water circuit installations with buffer tanks.

System Diagrams

Refrigeration Cycle System Diagram

Diagrams illustrating the refrigeration cycle for different models.

Wiring Diagrams

Hydro Unit Wiring Diagram

Wiring diagram for the Hydro unit, including control boards.

Wiring Diagrams

Outdoor Unit Wiring Diagram (HWT-401/601HW-E)

Wiring diagram for the Outdoor unit (HWT-401/601HW-E).

Wiring Diagrams for Larger Models

Outdoor Unit Wiring Diagrams

Wiring diagrams for larger Outdoor units.

Wiring Diagrams

Hot Water Cylinder Unit Wiring Diagram

Wiring diagram for the Hot water cylinder unit.

Key Electric Component Ratings

Hydro Unit Component Ratings

Electric component ratings for Hydro unit models.

Key Electric Component Ratings

Larger Hydro Unit Component Ratings

Electric component ratings for larger Hydro unit models.

Key Electric Component Ratings

Outdoor Unit Component Ratings

Electric component ratings for Outdoor unit models.

Key Electric Component Ratings

Hot Water Cylinder Unit Ratings

Electric component ratings for Hot water cylinder unit models.

Control Board Details

Water Heat Exchange Control Board

Details of the water heat exchange control board (MCC-1753).

Control Board Details

Hydro Unit Sub Control Board (MCC-1755)

Details of the Hydro unit sub control board (MCC-1755).

Control Board Details

Outdoor Control Board (HWT-401/601HW-E)

Details of the Outdoor control board (MCC-1768).

Control Board Details for Larger Models

Outdoor Control Boards

Details of Outdoor control boards for larger models.

Control Board Details

MCC-1705 Board (Compressor, Fan IPDU)

Details of the MCC-1705 board (Compressor, Fan IPDU).

Refrigerant R32 Safety

Safety Cautions for R32 Refrigerant

Cautions regarding R32 refrigerant and preventing contamination.

Installation and Service Safety

General safety rules for R32 installation and service.

Refrigerant Piping Installation

Piping Materials and Joints

Copper pipes and joints specifications for R32 installations.

Refrigerant Piping Installation Procedures

Processing Piping Materials

Procedures and precautions for processing refrigerant piping materials.

Tools and Refrigerant Recharging

Required Tools List

Lists required tools for refrigerant handling.

Refrigerant Recharging Procedure

Steps for charging the specified amount of new refrigerant.

Brazing of Pipes

Materials for Brazing

Materials used for brazing pipes, including filler metals.

Brazing Procedures and Flux

Flux Necessity and Characteristics

Explanation of flux necessity, characteristics, and types.

Brazing Methods

Brazing methods, including oxidation prevention.

Reusing R22 or R407C Piping

Basic Conditions for Reusing Pipes

Essential conditions for reusing existing refrigerant pipes.

Restricted Items for Existing Pipes

Cases where existing pipes cannot be reused.

Piping Reuse and Final Checks

Branching Pipe for Simultaneous Operation

Specifics for branching pipes in twin systems.

Pipe Curing Procedures

Methods for curing pipes when units are left open.

Final Installation Checks Flowchart

Flowchart for final checks after installation.

Existing Pipe Handling and Refrigerant Charging

Handling Existing Pipes

Checks and cautions for handling existing pipes.

Recovering Refrigerant Procedure

Procedure for recovering refrigerant.

Additional Refrigerant Charging

Guidelines and cautions for charging additional refrigerant.

R32 Refrigerant Safety Precautions

Safe Refrigerant Recovery Practices

Safe practices for recovering refrigerant.

Decommissioning Procedures

Procedures for safely decommissioning the unit.

Equipment Labelling Requirements

Requirements for labelling decommissioned equipment.

Operational Description Overview

Basic Operation Modes

Overview of basic operation modes.

Operation Mode and Control Methods

Detailed description of operation modes and control methods.

Hydro Unit Control Functions

Control functions specific to the Hydro unit.

Outdoor Unit Control Functions

Control functions specific to the Outdoor unit.

Basic Operation: Controls

Operation Control Overview

Purpose and details of operation control via remote controller.

Basic Operation: Modes

Hot Water Supply Operation

Operation flow and description for hot water supply.

Heating Operation

Operation flow and description for heating.

Basic Operation: Cooling

Cooling Operation

Operation flow and description for cooling.

Operation Mode Ranges

Heat Pump Operation Ranges

Graphs showing heat pump operation ranges based on temperatures.

Operation Mode Ranges for Models 801/1101

Heat Pump Operation Ranges

Heat pump operation ranges for specific models.

Operation Modes and Controlled Objects

Hot Water Supply Operation Details

Details on hot water supply operation start conditions and modes.

Operation Modes: Heating and Hot Water

Heating Operation Details

Details on heating operation start conditions and modes.

Operation Modes: Heating and Cooling

Cooling Operation Details

Details on cooling operation start conditions and modes.

Simultaneous Operation Modes

Hot Water Supply and Heating

Modes for simultaneous hot water supply and heating.

Simultaneous Operation Modes

Hot Water Supply and Cooling

Modes for simultaneous hot water supply and cooling.

Boiler Control Functions

Boiler Control Method

Control methods for boiler integration with heat pump.

Boiler Control Details

Boiler Output Control and Limits

Boiler output control, limits, and A02 error detection.

2-Zone Control with Boiler

2-zone temperature control with boiler integration.

Hot Water Boost Operation

Hot Water Boost Operation Guide

How to operate the hot water boost function.

Anti Bacteria Operation

Anti Bacteria Operation Guide

Function to prevent bacteria by raising hot water temperature.

Night Setback and Frost Protection

Night Setback Operation

Operation for energy saving during sleeping hours.

Frost Protection Operation

Operation to prevent pipe freezing when unit is unused.

Auto Operation Mode

Auto Operation Guide

Automatic adjustment of water temp based on outside air temp.

Hydro Unit Control: Capacity

Capacity Control (Compressor, Temp. Release)

Control of compressor and heater output for water temperature.

Hydro Unit Control: Temperature and Freeze

Low Temperature Release Control

Control actions based on TC sensor temperature.

Freeze Release Control

Freeze prevention control based on TC and TWO sensors.

Hydro Unit Control: Heater Functions

Heater Control for Hot Water Supply

Heater control for hot water supply operations.

Heater Control Details

Heater Control During Heating

Backup and booster heater control during heating.

Heater Control During Defrosting

Backup heater control during defrosting.

Forcible Heater Energization

Forcible energization of backup heater to prevent freeze.

Hydro Unit Control: Circulation Pumps

Circulation Pump Control

Control of built-in and external circulation pumps.

Circulation Pump Control Details

P1 Pump Control for Hot Water Supply

P1 pump control for hot water supply.

P1 Pump Control for Heating

P1 pump control for heating operation.

Synchronized External Pump P2

Synchronization of external pump P2.

External Circulation Pump P2 Control

Control of external circulation pump P2 during cooling.

Hydro Unit Control: Sensors and Mixing Valve

Flow Sensor Control

Control based on water flow sensor readings.

Mixing Valve Control (2-Temperature Heating)

Mixing valve control for different zone temperatures.

Hydro Unit Control: Room Temperature

Room Temperature Control Setup

Installing and setting up room temperature control.

Room Temperature Control Method

Room Temperature Control Method

Control method for room temperature.

Thermostat Operation

Cooling Thermostat Operation

Cooling thermostat operation and temperature settings.

Thermostat Operation Details

Cooling Thermostat Operation

Cooling thermostat operation and temperature settings.

Hot Water Cylinder Thermostat Control

Hot Water Cylinder Thermostat Control

Control of hot water supply using a cylinder thermostat.

Mode Selection and Forced Control

Mode Selection and Forced Stop/Restart

Changing operation modes and forced stop/restart.

Heat Pump Operation Limit Control

Limit Heat Pump Operation (Tempo1, 2)

Limiting heat pump operation for peak periods.

Smart Grid Connectivity

Smart Grid Network Connection

Connecting the unit to a Smart Grid network for control.

Hydro Unit Output Signals

Output Signal Control

Managing output signals for various functions.

Hydro Unit Performance Characteristics

Q-H Characteristics of Hydro Unit

Performance curves (Q-H characteristics) for hydro units.

Automatic Restart and Freeze Prevention

Automatic Restart Control

Automatic restart after power outage.

Piping Freeze Prevention Controls

Controls to prevent freezing of water piping.

Freeze Prevention and Water Protection

Piping Freeze Prevention Control 4

Further piping freeze prevention controls.

High Return Water Protection

Protection against high return water from boiler systems.

Outdoor Unit Control: PMV and Discharge Temp

PMV (Pulse Motor Valve) Control

Control of the Pulse Motor Valve for operation status.

Discharge Temperature Release Control

Control to detect refrigerant cycle abnormalities.

Outdoor Unit Control: Current Release

Current Release Control

Control of compressor rotation to manage current values.

Outdoor Unit Control: Fan Operation

Outdoor Fan Control Logic

Control of outdoor fan motor rotations.

Cooling Fan Control

Fan control logic for cooling operation.

Outdoor Unit Control: Fan Operation (Heating)

Hot Water Supply and Heating Fan Control

Fan control for hot water supply and heating.

Outdoor Unit Control: Defrosting

Defrosting Control Logic

Control logic for defrosting the outdoor heat exchanger.

Defrost Operation Procedures

Procedures for defrost operation.

Outdoor Unit Control: Advance Defrost

Advance Defrost Operation

Preliminary defrost operation when compressor temperature is low.

Outdoor Unit Control: Heating and Protection

Winding Heating Control

Energizing inactive compressor to warm it.

Short Circuit Operation Prevention

Prevention of compressor stoppage due to short circuits.

Over Current Protection Control

Compressor protection against over current.

Outdoor Unit Control: Pressure and Thermostat

High Pressure Release Control

Control to release high pressure using PD sensor.

High Pressure Switch Function

High pressure switch function for compressor protection.

Compressor Case Thermostat Function

Compressor case thermostat for protection against high temperatures.

Bottom Plate Heater Control

Control of bottom plate heater based on outdoor temperature.

Outdoor Unit Control: Start-up and Injection

Start-up from Hibernation Procedure

Procedure for starting up the compressor from hibernation.

Liquid Injection Control Logic

Control for liquid injection based on conditions.

Defect Diagnosis Introduction

Initial Confirmation Checklist

Initial checks for diagnosing system defects.

Non-Defective Operation Identification

Operations that do not indicate defects.

Defect Determination Diagram Overview

Overview of defect diagnosis procedures and check codes.

Error Code Diagnosis Flowcharts

Flow charts for diagnosing specific error codes.

PC Board Operation Check

Checking operations via PC board switches.

Key Component Quick Check Methods

Quick checks for key components.

Initial Diagnosis Steps

Power Supply Voltage Check

Verifying power supply voltage for normal operation.

Wiring Connection Check

Checking cable connections for proper wiring.

Temperature Sensor Installation Check

Correct installation of temperature sensors.

Non-Defective Operation Identification

Normal operations that may appear as defects.

Defect Determination Methods

Defect Diagnosis Procedure

Steps for diagnosing defects.

Check Code Interpretation (Remote Controller)

Using check codes from the remote controller for diagnosis.

Canceling Check Codes

Procedure to cancel check codes.

Error Code Diagnosis Flowcharts

Hydro Unit Failure Diagnosis (Error Codes)

Flowchart for diagnosing Hydro unit errors (A01-A08).

Error Code Diagnosis Flowcharts

Error Code Diagnosis (A09-E03)

Details on diagnostic operations and error codes.

Error Code Diagnosis

Communication and Sensor Errors

Diagnostic functional operations for communication and sensor errors.

Outdoor Unit Defect Modes

Outdoor Unit Check Codes

Table of outdoor unit defect modes and troubleshooting.

Outdoor Unit LED Indications

Outdoor Unit LED Troubleshooting (H04, L10, L15, L29)

Troubleshooting based on outdoor unit LED indications.

Outdoor Unit LED Troubleshooting

High Pressure SW Operation Troubleshooting

Troubleshooting for high pressure SW operation.

Outdoor Unit LED Troubleshooting

High Pressure SW, Power Source, Heat Sink Troubleshooting

Troubleshooting for high pressure SW, power source, heat sink.

Gas Leak Detection Troubleshooting

Troubleshooting for gas leak detection.

Outdoor Unit LED Troubleshooting

4-Way Valve Reversal Troubleshooting

Troubleshooting for 4-way valve reversal.

Outdoor Unit LED Troubleshooting

High Pressure Protection Troubleshooting

Troubleshooting for high pressure protection operation.

Outdoor Unit LED Troubleshooting

Fan System Trouble Troubleshooting

Troubleshooting for fan system issues.

Compressor Drive Element Short Circuit

Troubleshooting for compressor drive element short circuits.

Compressor Motor Position Detection Circuit Trouble

Troubleshooting for compressor motor position detection.

Outdoor Unit Sensor Failure Diagnosis

TD Sensor Failure Diagnosis

Troubleshooting for TD sensor failures.

TE Sensor Failure Diagnosis

Troubleshooting for TE sensor failures.

TL Sensor Failure Diagnosis

Troubleshooting for TL sensor failures.

TO Sensor Failure Diagnosis

Troubleshooting for TO sensor failures.

Outdoor Unit Sensor Failure Diagnosis

TS Sensor Failure Diagnosis

Troubleshooting for TS sensor failures.

TH Sensor Failure Diagnosis

Troubleshooting for TH sensor failures.

TE, TS Sensor Wrong Wiring Diagnosis

Troubleshooting for incorrect wiring of TE/TS sensors.

Outdoor Unit Sensor Failure Diagnosis

PD Sensor Failure Diagnosis

Troubleshooting for PD sensor failures.

EEPROM Failure Diagnosis

Troubleshooting for EEPROM failures.

Hydro Unit Error Diagnosis

Flow Sensor Error Diagnosis

Diagnosis for flow sensor errors.

Flowing Quantity Error Diagnosis

Diagnosis for flowing quantity errors.

Hydro Unit Error Diagnosis

Overheat Protection Operation Diagnosis

Diagnosis for overheat protection errors.

Hydro Unit Error Diagnosis

Antifreeze Operation (2) Diagnosis

Diagnosis for antifreeze operation (2).

Hydro Unit Error Diagnosis

Release Protection Operation Diagnosis

Diagnosis for release protection operation.

Hydro Unit Error Diagnosis

Heating, Hot Water Heater Error Diagnosis

Diagnosis for heating/hot water heater errors.

Hydro Unit Error Diagnosis

Pump Error Diagnosis (A13, A14)

Diagnosis flowcharts for pump errors.

Communication and Sensor Error Diagnosis

Hydro Unit to Outdoor Unit Communication Error

Diagnosis for communication errors between units.

TC Sensor Error Diagnosis

Diagnosis for TC sensor errors.

Sensor Error Diagnosis

TD Sensor Error Diagnosis

Diagnosis for TD sensor errors.

TE Sensor Error Diagnosis

Diagnosis for TE sensor errors.

TL Sensor Error Diagnosis

Diagnosis for TL sensor errors.

Sensor Error Diagnosis

TO Sensor Error Diagnosis

Diagnosis for TO sensor errors.

TWI Sensor Error Diagnosis

Diagnosis for TWI sensor errors.

TWO Sensor Error Diagnosis

Diagnosis for TWO sensor errors.

Sensor Error Diagnosis

TTW Sensor Error Diagnosis

Diagnosis for TTW sensor errors.

TFI Sensor Error Diagnosis

Diagnosis for TFI sensor errors.

THO Sensor Error Diagnosis

Diagnosis for THO sensor errors.

Sensor Error Diagnosis

THO Disconnection Error Diagnosis

Diagnosis for THO disconnection errors.

TFI Detach Error Diagnosis

Diagnosis for TFI sensor detachment errors.

Sensor and IC Error Diagnosis

Low Pressure Sensor Error Diagnosis

Diagnosis for low pressure sensor errors.

Enhanced IC Error Diagnosis

Diagnosis for enhanced IC errors on control board.

Flow Sensor and Quantity Error Diagnosis

Flow Sensor Error Diagnosis

Diagnosis for flow sensor errors.

Flowing Quantity Error Diagnosis

Diagnosis for flowing quantity errors.

System and Communication Error Diagnosis

Combination Error Diagnosis

Error related to mismatched outdoor and hydro unit models.

Communication Error Diagnosis (Group Control)

Communication errors in group control.

Communication Error (Hydro Unit Capability)

Communication errors related to hydro unit capability code.

Error Diagnosis (ZONE Settings)

Error related to ZONE settings.

Error Diagnosis (0-10V Setting)

Error related to 0-10V setting in group control.

Compressor and System Error Diagnosis

Compressor Breakdown Troubleshooting

Troubleshooting for compressor breakdown.

Compressor Lock Troubleshooting

Troubleshooting for compressor lock issues.

Case Thermostat Operation Troubleshooting

Troubleshooting for case thermostat operation errors.

Unset Model Type Error

Error for unset model type.

Combination Failure Error

Failure due to combination mismatch.

Communication Trouble Between MCUs

Communication issues between MCUs.

Outdoor Unit LED Troubleshooting

High Pressure SW Operation Troubleshooting

Troubleshooting for high pressure SW operation.

Outdoor Unit LED Troubleshooting

High Pressure SW, Power Source, Case Thermostat

Troubleshooting for high pressure SW, power source, and case thermostat.

Outdoor Unit LED Troubleshooting

High Pressure SW, Fan, Heat Exchanger Troubleshooting

Troubleshooting for high pressure SW, fan, and heat exchanger issues.

Power Source Trouble Diagnosis

Troubleshooting for power source issues.

Heat Sink Overheat Troubleshooting

Troubleshooting for heat sink overheat.

Gas Leak Detection Troubleshooting

Troubleshooting for gas leak detection.

Outdoor Unit LED Troubleshooting

High Pressure SW Operation Troubleshooting

Troubleshooting for high pressure SW operation, hydro heat exchanger issues.

Outdoor Unit LED Troubleshooting

High Pressure SW Operation Troubleshooting

Troubleshooting for high pressure SW operation, refrigerant issues.

Outdoor Unit LED Troubleshooting

4-Way Valve Reversal Troubleshooting

Troubleshooting for 4-way valve reversal.

Outdoor Unit LED Troubleshooting

High Pressure Protection Troubleshooting

Troubleshooting for high pressure protection operation.

Outdoor Unit LED Troubleshooting

Fan System Trouble Troubleshooting

Troubleshooting for fan system issues.

Compressor Drive Element Short Circuit

Troubleshooting for compressor drive element short circuits.

Compressor Motor Position Detection Error

Troubleshooting for compressor motor position detection.

Outdoor Unit Sensor Failure Diagnosis

TD Sensor Failure Diagnosis

Troubleshooting for TD sensor failures.

TE Sensor Failure Diagnosis

Troubleshooting for TE sensor failures.

TL Sensor Failure Diagnosis

Troubleshooting for TL sensor failures.

TO Sensor Failure Diagnosis

Troubleshooting for TO sensor failures.

Outdoor Unit Sensor Failure Diagnosis

TS Sensor Failure Diagnosis

Troubleshooting for TS sensor failures.

TH Sensor Failure Diagnosis

Troubleshooting for TH sensor failures.

TE, TS Sensor Wiring Error Diagnosis

Troubleshooting for incorrect wiring of TE/TS sensors.

PD Sensor Failure Diagnosis

Troubleshooting for PD sensor failures.

EEPROM Failure Diagnosis

Troubleshooting for EEPROM failures.

Sensor Resistance Characteristics

Temperature Sensor Resistance Table

Resistance characteristics of various temperature sensors.

PC Board Operation Check

Operation Check Mode

Mode to check operation of valves and pumps via PC board switches.

PC Board Switch Operation Check

Component Check Procedures

List of components and their check procedures.

Key Component Check: Hydro Unit

Hydro Unit Key Component Checks

Quick checks for key Hydro unit components like sensors.

Key Component Check: Outdoor Unit

Outdoor Unit Key Component Checks

Quick checks for key Outdoor unit components like compressor, fan motor.

Unit Settings: Hydro Unit

Hydro Unit DN Code Settings

DN code settings for Hydro unit functions.

Unit Settings Procedures

Hydro Unit DN Code Setting Procedure

Procedures for setting Hydro unit DN codes via remote controller.

Remote Controller DN Setting

How to Set Hydro Unit DN

Step-by-step guide to set Hydro unit DN codes.

Remote Controller DN Setting

How to Set Remote Controller DN

Step-by-step guide to set Remote Controller DN codes.

DN Code Settings Table

DN Code Table (Part 1)

Table of DN codes, items, details, and factory defaults.

DN Code Settings Table

DN Code Table (Part 2)

Continuation of the DN code table with more settings.

DN Code Settings Table

DN Code Table (Part 3)

Further continuation of the DN code table.

DN Code Settings Table

DN Code Table (Part 4)

Final part of the DN code table.

Remote Controller DN Settings

Remote Controller DN Table

Table of remote controller DN settings.

DN Code Reset Procedures

How to Reset Hydro Unit DN Codes

Procedure to reset Hydro unit DN codes.

How to Reset Remote Controller DN Codes

Procedure to reset Remote Controller DN codes.

Test Run Procedure

Performing Test Runs

Procedure for performing test runs of heating, cooling, and hot water operations.

Auto Curve Setting Function

Setting Up Auto Curves

Setting up auto curves for temperature control.

Auto Curve Settings Details

ZONE1 Auto Curve Settings

Auto-curve settings for ZONE1 based on outside temperature.

ZONE2 Auto Curve Settings

Auto-curve settings for ZONE2 using percentage or fixed values.

Auto Curve Temperature Shift

Shifting Auto Curve Temperatures

Shifting auto-curve temperatures using remote controller.

Clock Setting Procedure

Setting the Clock (Date, Time)

Setting the date, month, year, and time.

Scheduled Operation Settings

How to Set Scheduled Operation

Setting up scheduled operations for various modes and temperatures.

Daily Operation Ranging

Methods for Setting Daily Ranges

Methods for setting daily operational ranges.

Scheduled Operation Settings Management

Copying Previous Day's Settings

Copying daily settings from the previous day.

Resetting Daily Settings

Resetting daily scheduled settings.

Holiday Settings and Key Lock

Holiday Setting Configuration

Setting days when the schedule timer is not used.

Key Lock Functionality

Locking/unlocking specific remote controller functions.

Enabling Schedule Timer Function

Enabling the schedule timer function.

Frost Protection Setting

Frost Protection Operation Guide

Setting frost protection to prevent freezing during absence.

Frost Protection End Time Setting

Setting Frost Protection End Time

Setting the end time for frost protection operation.

Night Operation Setting

Night Operation for Energy Saving

Setting for energy saving during specified hours.

Anti Bacteria Setting

Anti Bacteria Operation Guide

Setting to prevent bacteria by raising hot water temperature.

Anti Bacteria Setting Details

Adjusting Anti Bacteria Temp and Time

Changing anti-bacteria temperature and holding time.

Setting Anti Bacteria Start Time and Cycle

Changing anti-bacteria start time and cycle.

Hot Water Boost Setting

Hot Water Boost Operation Guide

Temporarily prioritizing hot water supply operation.

Night Time Low-Noise Setting

Night Time Low-Noise Operation

Reducing noise output during night time.

Forced Defrosting Setting

Forced Defrosting Operation

Activating forced defrosting mode for the outdoor unit.

Display Functions

Sensor Temperature Display

Calling sensor temperature display for installation verification.

Sensor Information Data

Hydro Unit Sensor Data

Data for Hydro unit sensors.

Outdoor Unit Sensor Data

Data for Outdoor unit sensors.

Service Data Records

Service data for operational history.

Failure History Function

Failure History Calling and Reset

Function to list and reset alarm data.

Floor Drying Function

Floor Drying Operation Guide

Function for drying concrete, used for specific installation needs.

Floor Drying Operation Start

Starting Floor Drying Operation

Procedure to start the floor drying operation.

Power Consumption Display

Power Consumption Monitoring

Displays latest power consumption data.

Power Consumption Data Reset

Resetting Power Consumption Data

Resets power consumption data.

Sensor Information Display

Displaying Sensor Values

Displays sensor values for verification.

Outdoor Unit Settings

Refrigerant Recovery Control

Control for refrigerant recovery operation (pump down).

Service Support Functions

Overview of Service Functions

Overview of service support functions using switches and LEDs.

LED Indication Switching

Abnormality Indication via LEDs

LED indications for abnormalities.

LED Indication: Current Trouble

Current Trouble LED Indications

Current trouble indications via LED display.

LED Indication: Sensor/Current/Frequency/PMV

Sensor, Current, Compressor Frequency, PMV Data

Display of sensor values, current, compressor frequency, and PMV position.

LED Indication Details

LED Display to Control Content Mapping

LED display mapping to control content.

Special Operations for Maintenance

Maintenance and Inspection Operations

Special operations for maintenance and inspection.

Service PC Board Replacement

Hydro Unit PC Board Replacement

Setting the DN code after replacing the Hydro unit PC board.

Outdoor Unit PC Board Replacement

Setting jumper wires after replacing the Outdoor unit PC board.

Main Parts Exchange Procedures

Hydro Unit Parts Exchange

Procedures for removing and attaching Hydro unit parts.

Parts Exchange: Hydro Unit

Remote Controller Exchange Procedure

Procedure for removing and attaching the remote controller.

Water Heat Exchange Control Board Exchange

Procedures for detaching and attaching control boards.

Parts Exchange: Electrical and Side Boards

Electric Parts Assembly Exchange

Procedures for exchanging electric parts assembly.

Right Side Board Exchange

Procedure for removing and attaching the right side board.

Parts Exchange: Upper and Bottom Boards

Upper Board Exchange Procedure

Procedure for removing and attaching the upper board.

Bottom Board Exchange Procedure

Procedure for removing and attaching the bottom board.

Parts Exchange: Water Circuit Components

Expansion Vessel Replacement

Procedure for replacing the expansion vessel.

Overpressure Preventive Valve Replacement

Procedure for replacing the overpressure preventive valve.

Air Vent Valve Replacement Procedure

Procedure for replacing the air vent valve.

Pump Replacement Procedure

Pump Removal and Attachment

Procedure for removing and attaching the pump.

Flow Sensor and Manometer Replacement

Flow Sensor Removal and Attachment

Procedure for removing and attaching the flow sensor.

Manometer Removal and Attachment

Procedure for removing and attaching the manometer.

Heater Assembly and Sensor Checks

Heater Assembly Replacement

Procedure for removing and attaching the heater assembly.

Sensor Removal and Check Procedures

Procedure for removing and checking TC, TWI, TWO, THO sensors.

Sensor Removal and Check Details

Sensor Removal and Check Procedures

Details on removing and checking sensors.

Water Heat Exchanger Assembly Replacement

Water Heat Exchanger Replacement Procedure

Procedure for replacing the water heat exchanger assembly.

Outdoor Unit External Parts

Front Panel and Top Cover Procedures

Detachment and attachment of front panel and top cover.

Outdoor Unit External Parts

Front Cabinet Removal and Attachment

Procedure for removing and attaching the front cabinet.

Inverter Assembly Procedures

Detaching the Inverter

Steps for detaching the inverter.

Attaching the Inverter

Steps for attaching the inverter.

Inverter Assembly Details

Checking the Outdoor Control Board

Checking the outdoor control board.

Control Board Assembly Procedures

Detaching the Outdoor Control Board

Steps for detaching the outdoor control board.

Attaching the Outdoor Control Board

Steps for attaching the outdoor control board.

Side Cabinet and Fan Motor Replacement

Side Cabinet (Right) Replacement

Procedure for detaching and attaching the right side cabinet.

Side Cabinet (Left) Replacement

Procedure for detaching and attaching the left side cabinet.

Fan Motor Detachment

Procedure for removing the fan motor.

Fan Motor and Compressor Replacement

Fan Motor Attachment

Procedure for attaching the fan motor.

Compressor Detachment Procedure

Procedure for detaching the compressor.

Reactor Detachment Procedure

Procedure for detaching the reactor.

Valve Coil and Fan Guard Replacement

Electronic Expansion Valve Coil Procedures

Procedure for detaching and attaching the electronic expansion valve coil.

Fan Guard Removal and Attachment

Procedure for removing and attaching the fan guard.

Sensor Mounting Locations

TD Sensor Installation Location

Location for TD sensor installation.

TL Sensor Installation Location

Location for TL sensor installation.

TS Sensor Installation Location

Location for TS sensor installation.

TE Sensor Installation Location

Location for TE sensor installation.

TO Sensor Installation Location

Location for TO sensor installation.

Sensor Mounting Locations

TL Sensor Installation on Condenser Outlet

Installation of TL sensor on the condenser outlet pipe.

Outdoor Unit Component Procedures

Front Panel and Top Cover Procedures

Detachment and attachment of front panel and top cover.

Outdoor Unit Component Procedures

Plate Stay Procedures

Procedure for removing and attaching the plate stay.

Air-Outlet Cabinet Procedures

Procedure for removing and attaching the air-outlet cabinet.

Side Cabinet (Right) Procedures

Procedure for removing and attaching the right side cabinet.

Electrical IPDU (MCC-1705) Assembly

IPDU Board Detachment and Attachment

Procedure for detaching and attaching the IPDU board.

IPDU Assembly Details

IPDU Board Attachment and Heat Sink Prep

More steps for IPDU board attachment, including heat sink preparation.

IPDU Assembly Cable Management

Cable Management with Binding Bands

Cable management using binding bands for IPDU.

CDB P.C. Board and Reactor Replacement

Interface CDB and Reactor Procedures

Procedure for detaching and attaching the Interface CDB and Reactor.

Fan Motor Replacement

Fan Motor Detachment Procedure

Procedure for removing the fan motor.

Fan Motor Attachment

Fan Motor Attachment Precautions

Precautions and final steps for fan motor assembly.

Compressor and Lead Replacement

Compressor and Lead Detachment

Procedure for detaching the compressor and its lead.

Compressor Replacement Details

Compressor Attachment and Vacuum Process

Compressor attachment, vacuum process, and refrigerant encapsulation.

Valve Coil Replacement

PMV Coil Detachment and Attachment

Procedure for detaching and attaching the PMV coil.

4-Way Valve Coil Detachment and Attachment

Procedure for detaching and attaching the 4-way valve coil.

Valve Coil Replacement

Liquid Injection PMV Coil Replacement

Procedure for detaching and attaching the liquid injection PMV coil.

2-Way Valve Coil Replacement

Procedure for detaching and attaching the 2-way valve coil.

Fan Guard Replacement

Fan Guard Detachment and Attachment

Procedure for detaching and attaching the fan guard.

Cooling Installation Guide

Installing Hydro Unit in Humid Locations

Instructions for installing the Hydro unit in humid locations for cooling.

Periodic Inspection Items

Inspection Items and Frequencies

List of inspection items for Hydro unit, Outdoor unit, and Hot water cylinder.

Part Exploded View: Hydro Unit

Hydro Unit Exploded View

Exploded view and part list for the Hydro Unit.

Hydro Unit Parts View

Hydro Unit Exploded View Details

Exploded view of Hydro Unit parts.

Hydro Unit Part List

Hydro Unit Part Numbers and Descriptions

Part numbers and descriptions for Hydro unit components.

Outdoor Unit Exploded View

Outdoor Unit Parts Exploded View

Exploded view of Outdoor Unit parts.

Outdoor Unit Inverter Assembly Views

Inverter Assembly Parts Exploded View

Exploded view of Inverter Assembly parts.

Outdoor Unit Part List

Outdoor Unit Part Numbers and Descriptions

Part numbers and descriptions for Outdoor Unit components.

Outdoor Unit Inverter Assembly Views

Inverter Assembly for Larger Models

Exploded view of Inverter Assembly parts for larger models.

Outdoor Unit Part List

Larger Outdoor Unit Part Numbers

Part numbers and descriptions for larger Outdoor Unit components.

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