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Toshiba RAS-13NKV-A User Manual

Toshiba RAS-13NKV-A
96 pages
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FILE NO. SVM-05027-1
SERVICE MANUAL
AIR CONDITIONER
SPLIT WALL TYPE
RAS-13NKV-E / RAS-13NAV-E
RAS-13NKV-A / RAS-13NAV-A
June, 2005
RAS-16NKV-E / RAS-16NAV-E
RAS-16NKV-A / RAS-16NAV-A

Table of Contents

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Toshiba RAS-13NKV-A Specifications

General IconGeneral
TypeSplit System
Cooling Capacity3.5 kW
Energy Efficiency Ratio (EER)3.21
Coefficient of Performance (COP)3.61
RefrigerantR410A
Compressor TypeRotary
Power Supply220-240V, 50Hz
Indoor Unit Dimensions (W x H x D)798 x 293 x 230 mm
Weight (Indoor Unit)9 kg
Noise Level (Outdoor)50 dB(A)

Summary

SPECIFICATIONS

1-1. Specifications

Detailed technical specifications for cooling and heating capacities, power supply, and dimensions of various unit models.

1-2. Operation Characteristic Curve

Graphs illustrating the relationship between compressor speed and current consumption under different operating conditions.

1-3. Capacity Variation Ratio According to Temperature

Charts showing how cooling and heating capacity varies with changes in outdoor ambient temperature.

REFRIGERANT R410A

2-1. Safety During Installation/Servicing

Critical safety precautions and warnings for handling R410A refrigerant during installation and servicing.

2-2. Refrigerant Piping Installation

Guidelines on selecting appropriate copper pipes, joints, and proper installation techniques for R410A systems.

2-3. Tools

Lists essential tools required for R410A systems, including specialized tools and their usage.

2-4. Recharging of Refrigerant

Detailed procedure for safely recharging refrigerant, including vacuuming and critical steps.

2-5. Brazing of Pipes

Information on brazing materials, flux, and techniques for joining refrigerant pipes to prevent oxidation.

CONSTRUCTION VIEWS

3-1. Indoor Unit

Exploded views and dimensional drawings of the indoor unit, showing component locations and installation clearances.

3-2. Outdoor Unit

Exploded views and dimensional drawings of the outdoor unit, detailing its external and internal structure.

WIRING DIAGRAM

4-1. Indoor Unit (For 13NKV)

Wiring schematic for the 13NKV indoor unit, including color coding and a basic failure diagnosis guide.

4-2. Indoor Unit (For 16NKV)

Wiring schematic for the 16NKV indoor unit, featuring color coding and a simple failure diagnosis chart.

SPECIFICATION OF ELECTRICAL PARTS

5-1. Indoor Unit (For 13NKV)

Comprehensive list of electrical components for the 13NKV indoor unit, detailing part names, types, and specifications.

5-2. Indoor Unit (For 16NKV)

Detailed list of electrical parts for the 16NKV indoor unit, including part names, types, and specifications.

5-3. Outdoor Unit (For 13NAV)

List of electrical components for the 13NAV outdoor unit, specifying model names and operational ratings.

5-4. Outdoor Unit (For 16NAV)

List of electrical components for the 16NAV outdoor unit, specifying model names and operational ratings.

REFRIGERANT CYCLE DIAGRAM

6-1. Refrigerant Cycle Diagram

Schematic diagrams illustrating the refrigerant flow path for both 13 and 16 series models.

6-2. Operation Data

Tables providing key operational data like pressures, temperatures, and speeds under various conditions for different models.

CONTROL BLOCK DIAGRAM

7-1. Indoor Unit

Block diagram detailing the internal control logic, functions, and signal paths of the indoor unit.

7-2. Outdoor Unit (Inverter Assembly)

Block diagram illustrating the control architecture and data flow for the outdoor unit's inverter system.

OPERATION DESCRIPTION

8-1. Outline of Air Conditioner Control

General overview of the air conditioner's control system, including the roles of indoor and outdoor controllers.

8-1-1. Capacity control

How compressor motor speed is adjusted to vary cooling and heating capacity based on operational status.

8-1-2. Current release control

Mechanism to prevent overcurrent by reducing compressor motor speed when limits are approached.

8-1-3. Power factor improvement control

Techniques used to improve the power factor, reducing current draw during operation.

8-1-4. Prevent-freezing control

System logic to prevent indoor heat exchanger freezing by adjusting compressor speed based on temperature.

8-1-5. P.M.V. (Pulse Modulating Valve)

Explanation of the Pulse Modulating Valve's function in regulating refrigerant flow for optimal temperature control.

8-1-6. Louver control

How vertical air flow louvers are controlled automatically and manually for optimal air direction.

8-1-7. Indoor fan control

Description of how the indoor fan speed is managed across different operation modes and settings.

8-1-8. Outdoor fan control

How the outdoor fan speed is regulated based on operating conditions and compressor speed.

8-2. Description of Operation Circuit

Detailed explanation of various operational modes like Cooling, DRY, Heating, and Automatic operations.

8-2-1. Cooling operation

In-depth description of the cooling mode, including capacity control, freeze prevention, and current release.

8-2-2. DRY operation

Explanation of the DRY operation mode, focusing on dehumidification and fan/compressor speed adjustments.

8-2-3. Heating operation

Details on heating operation, including fan control, cold draft prevention, and defrost logic.

8-2-4. Automatic operation

How the unit automatically selects operation mode (Cool, Dry, Heat, Fan Only) based on temperature differences.

8-3. Temporary Operation

Features related to temporary operation modes, including auto restart and temporary cooling settings.

8-4. Auto Restart Function

How to set and cancel the automatic restart function after a power interruption.

8-5. Filter Check Lamp

Information on the filter check indicator and how to reset it after cleaning the filters.

8-6. Remote control

Detailed explanation of the remote control buttons, functions, and display indicators.

INSTALLATION PROCEDURE

9-1. Safety Cautions

Crucial safety warnings and precautions for general public and new refrigerant air conditioner installation.

9-1-1. Installation Diagram of Indoor and Outdoor Units

Visual guide showing the correct placement and spacing for indoor and outdoor unit installation.

9-1-2. Optional installation parts

List of optional parts provided for installation, such as refrigerant piping and insulating material.

9-1-3. Accessory and installation parts

List of standard accessories and installation parts included with the unit, like remote controls and manuals.

9-1-4. Installation/Servicing Tools

Comparison of tools needed for R410A versus R22 systems, highlighting necessary new tools.

9-2. Indoor Unit

Detailed instructions for installing the indoor unit, covering placement, cutting holes, electrical work, and wiring.

9-3. Outdoor Unit

Instructions for installing the outdoor unit, covering placement, piping, evacuation, and wiring.

HOW TO DIAGNOSE THE TROUBLE

10-1. First Confirmation

Initial checks for power supply and voltage to confirm basic operation before detailed troubleshooting.

10-2. Primary Judgment

Methods for initial fault diagnosis, including checking indoor unit LEDs, remote control self-diagnosis, and symptom analysis.

10-3. Judgment by Flashing LED of Indoor Unit

Table correlating indoor unit LED flashing patterns (check codes) to specific protective circuit operations and faults.

10-4. Self-Diagnosis by Remote Control (Check Code)

Guide on how to access and interpret fault codes displayed on the remote control for diagnosing issues.

10-5. Judgement of Trouble by Every Symptom

Troubleshooting flowcharts for common symptoms like power failure, fan issues, and wiring faults.

10-5-1. Indoor unit (Including remote controller)

Troubleshooting steps for indoor unit issues when power is not turned on or the fan does not operate.

10-5-2. Wiring Failure (Interconnecting and serial signal wire)

Diagnosis steps for issues related to wiring failures between indoor and outdoor units, and serial signal communication.

10-6. Check Code 1C (Miswiring in indoor/outdoor units) and 1E

Specific troubleshooting procedures for error codes 1C (miswiring) and 1E (discharge temp. error).

10-7. How to Diagnose Trouble in Outdoor Unit

Troubleshooting guide for the outdoor unit, focusing on inverter assembly diagnosis and fan motor checks.

10-8. How to Check Simply the Main Parts

Procedures for checking the resistance and voltage of key components like P.C. boards, sensors, and motors.

10-9. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad

Step-by-step guide to diagnose the condition of the outdoor fan motor by checking winding resistance and rotation.

HOW TO REPLACE THE MAIN PARTS

11-1. Indoor Unit

Detailed procedures for disassembling and replacing main components of the indoor unit, such as the front panel, electrical parts, and fan.

11-2. Microcomputer

Instructions for accessing and replacing the microcomputer or P.C. board on the indoor unit.

11-3. Outdoor Unit

Procedures for disassembling and replacing major parts of the outdoor unit, including cabinets, inverter, and fan motor.

EXPLODED VIEWS AND PARTS LIST

12-1. Indoor Unit (E-Parts Assy)

Exploded view and parts list for specific E-Parts assemblies of the indoor unit.

12-2. Indoor Unit

Exploded view and detailed parts list for the indoor unit.

12-3. Outdoor Unit (For 13NAV)

Exploded view and parts list for the 13NAV outdoor unit.

12-4. Outdoor Unit (For 16NAV)

Exploded view and parts list for the 16NAV outdoor unit.

12-5. Outdoor Unit (E-Parts Assy)

Exploded view and parts list for specific E-Parts assemblies of the outdoor unit.

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