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Toshiba THL Series User Manual

Toshiba THL Series
280 pages
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STE 85357-11
THL Series
INSTRUCTION MANUAL
MAINTENANCE MANUAL
Notice
1. Make sure that this instruction manual is delivered to the final
user of this product.
2. Before using this product, read through and completely
understand this manual.
3. After reading through this manual, keep it nearby for future
reference.
July, 2012
TOSHIBA MACHINE CO., LTD.
NUMAZU, JAPAN
Robot controller TSL3000
Robot controller TSL3000E
Robot controller TS3000
Robot controller TS3000E

Table of Contents

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Toshiba THL Series Specifications

General IconGeneral
BrandToshiba
ModelTHL Series
CategoryRobotics
LanguageEnglish

Summary

1. Maintenance

1.1 Maintenance Schedule

Describes maintenance types (daily, regular) and inspection intervals based on running hours.

1.2 Items for Maintenance and Inspection

Details inspection items at power OFF and power ON conditions.

1.3 Cautions on Maintenance and Inspection

Provides safety precautions to be strictly observed during maintenance and inspection.

1.4 Maintenance Tools

Lists recommended tools and provisions for robot and controller maintenance.

1.5 Clamping Hexagon Socket Head Cap Screws and Set screws

Details clamping torque specifications for hexagon socket head cap screws and set screws.

1.6 Maintenance Contract and Repair

Explains procedures for maintenance contracts and handling repair requests.

2. Maintenance of the Main Robot (THL300, THL400)

2.1 Details of Inspection

Details specific inspection points for the main robot components.

2.2 Layout of Robot Components and Drive Mechanism

Illustrates the arrangement of robot mechanical components and their drive mechanisms.

2.3 Dismounting and Mounting Each Cover

Provides general procedures for removing and reinstalling robot covers.

2.4 Replacing Motor

Outlines the procedure for replacing robot motors, emphasizing safety.

2.5 Adjusting and Replacing Timing Belt

Explains the process for adjusting and replacing timing belts for the robot axes.

2.6 Filling Grease to Ball Screw Spline Unit and Replacement

Details the procedure for greasing and replacing the ball screw spline unit.

2.7 Reduction Gear Replacement

Outlines the procedure for replacing the reduction gears for robot axes.

3. Maintenance of the Main Robot (THL500, THL600, THL700)

3.1 Details of Inspection

Details specific inspection points for the main robot components.

3.3 Dismounting and Mounting Each Cover

Provides general procedures for removing and reinstalling robot covers.

3.4 Replacing Motor

Outlines the procedure for replacing robot motors, emphasizing safety.

3.5 Adjusting and Replacing Timing Belt

Explains the process for adjusting and replacing timing belts for the robot axes.

3.6 Filling Grease to Ball Screw Spline Unit and Replacement

Details the procedure for greasing and replacing the ball screw spline unit.

3.7 Reduction Gear Replacement

Outlines the procedure for replacing the reduction gears for robot axes.

4. Maintenance of the Main Robot (THL800, THL900, THL1000)

4.1 Details of Inspection

Details specific inspection points for the main robot components.

4.3 Dismounting and Mounting Each Cover

Provides general procedures for removing and reinstalling robot covers.

4.4 Replacing Motor

Outlines the procedure for replacing robot motors, emphasizing safety.

4.5 Adjusting and Replacing Timing Belt

Explains the process for adjusting and replacing timing belts for the robot axes.

4.6 Filling Grease to Ball Screw Spline Unit and Replacement

Details the procedure for greasing and replacing the ball screw spline unit.

4.7 Reduction Gear Replacement

Outlines the procedure for replacing the reduction gears for robot axes.

5. Maintenance of Controller (TSL3000)

5.1 Cautions on Maintenance and Inspection

Lists safety precautions for maintaining and inspecting the controller.

5.2 Layout of Controller Parts

Shows the internal components of the TSL3000 controller and their layout.

5.3 Maintenance Procedures

Outlines various maintenance tasks for the controller.

6. Maintenance of Controller (TSL3000E)

6.1 Cautions on Maintenance and Inspection

Lists safety precautions for maintaining and inspecting the controller.

6.2 Layout of Controller Parts

Shows the internal components of the TSL3000E controller and their layout.

6.3 Maintenance Procedures

Outlines various maintenance tasks for the controller.

7. Maintenance of Controller (TS3000, TS3000E)

7.1 Cautions on Maintenance and Inspection

Lists safety precautions for maintaining and inspecting the controller.

7.2 Layout of Controller Parts

Shows the internal components of the TS3000/TS3000E controller and their layout.

7.3 Maintenance Procedures

Outlines various maintenance tasks for the controller.

8. Robot Home Point and Position Detector Error

8.1 Setting Robot Home Point

Explains the process of setting the robot's home position before delivery.

8.2 Position Detector Error

Lists common position detector (encoder) errors and their corresponding error codes.

8.3 Replacing Position Detector (or Encoder) Batteries

Provides instructions for replacing the batteries in the position detectors.

8.4 About Home Position

Shows the locations of home point match-marks and home positions for various robot axes.

8.5 Encoder Status Display

Explains how to call and interpret the encoder status screen for error information.

8.6 [1] Encoder Error Reset Operation

Details the procedure for resetting encoder errors after mechanical connection is unchanged.

8.7 [2] Restoring Home Position Data by Multi-Turn Data Clear

Explains how to restore home position data by clearing multi-turn data.

8.8 [3] Restoring Home Position Data by ZEROP Function

Details how to restore home position data using the ZEROP function.

8.9 [4]Restoring Home Position Data by HOME Function

Explains the HOME function for restoring original home position data.

8.10 Affirmation

Describes the affirmation procedure to ensure correct home position after settings.

8.11 Backup of Data

Explains how to back up robot data using a PC and TSPC option.

9. Replacement Parts for Maintenance

9.1 Cautions for maintenance replacement parts

Lists important cautions regarding replacement parts and warranty.

9.2 List of Replacement Parts – Main Robot (THL300, THL400)

Lists replacement parts for the THL300 and THL400 main robots.

9.5 List of Replacement Parts – Controller (THL300, THL400/TSL3000)

Lists replacement parts for the TSL3000 controller.

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