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Toyota 7FBCU32 User Manual

Toyota 7FBCU32
89 pages
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Toyota 7FBCU32 Specifications

General IconGeneral
Model7FBCU32
Power SourceElectric
Battery Voltage48 V
Weight4200 kg
Tire TypeCushion
CategoryForklift
Lift Height3000 mm
Lift Speed (loaded/unloaded)0.5 m/s / 0.6 m/s

Summary

Safety Information

Safety and Operation Information

General safety advice, emphasizing understanding instructions and recognizing hazards.

Operator and Owner Training & Safety Information

Covers formal training requirements, on-the-job training, and benefits of proper training.

Truck Safety Guidelines

Covers essential truck operation rules like daily checks, capacity, and application.

Hazards

General advice on recognizing and avoiding workplace hazards.

Lift Truck Hazards

Specific hazards related to lift trucks like rear steer, overturns, and attachments.

Load Hazards

Hazards associated with carrying and stacking loads, including stability and tilt.

Loading Dock Hazards

Safety precautions for operating on loading docks, including falls and trailer security.

Know Your Truck

Automatic Fork Leveling Control

Describes the automatic function to level forks for easier load handling.

Active Mast Front Tilt Angle Control

Details automatic control of mast tilt angle based on load and height.

Active Mast Rear Tilt Speed Control

Explains the controlled speed for backward mast tilt at different lift heights.

Operator Presence Sensing System (OPSS)

Explains the OPSS function that prevents operation when the operator is not seated.

Travel OPSS Functions

Details how OPSS affects powered travel when the operator leaves the seat.

OPSS Operation Functions

Describes OPSS behavior during load-handling operations.

Warning and Informational Labels

Details important safety labels and warnings found on the truck.

Operating Controls and Instrument Panel

Identifies and explains the function of all truck controls and instruments.

Battery Overdischarge Warning

Warns when the battery reaches a low residual capacity level.

Lift/Lower Lever

Controls for raising and lowering the forks.

Forks

Instructions for adjusting forks, centering loads, and fork lock.

Daily Operation

Pre-Operation Check

Mandatory inspections required at the start of every shift for safety.

Walkaround Inspection

Covers inspection of exterior, wheels, alignment, and beneath the truck.

On Board Truck Inspection

Inspection of components like brake fluid and reservoir tank.

Load Handling System Inspection

Checking forks, load backrest, mast, chains, and cylinders for damage.

Driving and Operating Methods

Describes basic controls and methods for safe truck operation.

Starting Procedure

Steps for safely starting the lift truck.

Driving Procedure

How to drive the truck, including acceleration, braking, and steering.

Turning Your Forklift Truck

Safe techniques for turning, considering rear-wheel steering and tail swing.

Stopping and Parking

Procedure for stopping the truck safely and parking it correctly.

Loading Procedures

Step-by-step guide for safely picking up and moving loads.

Moving Loads

Safe practices for transporting loads, including mast tilt and visibility.

Unloading Procedures

Steps for safely setting down and removing loads.

Precautions on Electric Forklifts

Specific safety warnings for operating electric forklifts, including battery care.

Load and Truck Stability

Explains how load weight and center affect truck balance and stability.

Operating Your Truck

Review of basic operating controls and procedures for new tasks.

Stacking Loads

Proper techniques for stacking loads safely and efficiently.

Unexpected Emergencies

Motor or Motors Stop While Traveling

Actions to take if the drive or steering motor stops during travel.

Load Shift or Fall During Stacking

Procedure if a load shifts or falls while stacking, including warnings.

Overturning or Tipping

Safety procedures to follow if the truck overturns or tips.

Loss of Brakes

Emergency actions to take if the brakes fail while traveling.

Operator Maintenance

Proper Battery Usage

Guidelines for safe battery handling, charging, and maintenance.

Emergency Procedures

Transporting

Safety guidelines for loading and transporting the lift truck onto trailers.

Planned Maintenance

Planned Maintenance Overview

Importance of planned maintenance for truck safety and productivity.

Periodic Maintenance

Information on inspection cycles for various truck components.

Periodic Maintenance Table

Detailed table outlining inspection and maintenance schedules by hours/months.

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