VII. PLANNED MAINTENANCE
PERIODIC MAINTENANCE
Periodic inspection and maintenance are necessary to keep your Toyota industrial
truck running safely and smoothly. The maintenance experts at your Toyota dealer
are specially trained to use the right tools and approved procedures to protect the
investment you have made in this high quality truck. Do not entrust it to amateurs.
The designated number of hours in the inspection cycle are as follow:
Daily (pre-operation check)
..................................... Every
8
hours
Weekly
................................... Every 40 hours
....................................
6
weeks Every 250 hours
3
-
Month
.....................................
Every 500 hours
6
-
Month ................................... Every 1,000 hours
Annual
.....................................
Every 2,000 hours
If the operation time exceeds 250 hours within
6
weeks, use the number of hours
as a guide for performing periodic inspection. Pre-operation checks and weekly
inspections should preferably be performed by the user.
6
weeks, 3-month,
6-
month and annual inspections should be performed by a Toyota dealer since high-
level technology and special tools are required.
Refer to the Periodic Maintenance Table to determine the inspection and
maintenance items and inspection cycles.
Use only genuine Toyota parts for replacements, and always use the recommended
types of lubricants
PERIODIC REPLACEMENT TABLE
REPLACEMENT
PERIOD
1Accumulated
hours of operat~on or monthly per~ods of
o~eratlon whichever comes sooner
)
EVERY
GWEEKS
3
6 12
MONTHS
EVERY
250 500 1000 2000
HOURS
Brake fluid
t
Hydraulic 011
0
c
Hydraulic return oil filter
t
Tilt steering universal joint grease
Drive unit oil
Differential
&
planetary gear 011
Wheel bearing grease
Master cylinder rubber parts
Wheel cylinder rubber parts
Resewolr tank hose
(Every
2
years)
Power steering hose (Every
2
years)
Power steermg rubber parts
(Every
2
years)
Material handling system hose
(Every
2
years)
Chain (Every
3
years)
Swing lock cylinder (SAS models) (Every
10,000
hours)
*For new trucks
Note
In case of the hard operating condition, the service interval of 170 hours or
1
month may be recommendable.
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