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Toyota Expert EPS9000 User Manual

Toyota Expert EPS9000
101 pages
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TOYOTA COMPUTERIZED EMBROIDERY SYSTEM
INSTRUCTION MANUAL
Before using the embroidery machine, please read through this manual
carefully for proper use of the machine.
After reading the manual, keep it at a safe place near the machine so
that you can consult it whenever it is necessary.
When you turn over the machine to somebody, make sure to attach this
manual to the machine.
Since this is a business use machine, it should be operated by operators
who are well versed in the basic operations.

Table of Contents

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Toyota Expert EPS9000 Specifications

General IconGeneral
Type of sewingLock stitch machine (specially designed for automatic embroidery)
Needle bar stroke50 ± 0.2 mm
Number of needle bars15
Number of revolutionsMax. 1200 rpm (normal speed: 800 rpm)
Embroidery rangeMax.: 500 mm (X direction) × 360 mm (Y direction)
Width of stitching0.1 to 12.7 mm
Upper/under thread breakage detectionRotary detection type (photo-sensor)
Hoop driving rangeMax.: 500 mm (X direction) × 360 mm (Y direction)
Rotary hookVertical rotating shuttle
Take-up leverCam driven type take-up lever
Needle to be usedORGAN DB × K5Z #11
Presser footOperated with upper shaft
Thread trimming deviceHorizontal reciprocating type (motor driven)
Thread ejectorSliding type (with thread holding function, motor driven)
Picker deviceAt the start/end of stitching and at thread trimming
Upper shaft drive motorAC servomotor
X/Y control motorAC servomotor
Embroidery operation and displayOperation using touch switches, LED and LCD display
Power source100 to 240V AC, 50/60 Hz (automatic selection type)
Power consumption220 W
LubricationHand lubrication
Weight and Dimensions IconWeight and Dimensions
Weight82 kg
Size745 × 720 × 820 mm (width × depth × height)

Summary

Safety Precautions

Understanding Safety Symbols

Explains the meaning of DANGER, WARNING, CAUTION symbols and pictographs.

Critical Hazard Warnings

Warnings about electric shock, carrying, cable damage, and power cord insertion.

General Cautionary Measures

Precautions against electric shock, magnetic fields, and moving parts.

Warning Label Details

Details the location and meaning of various warning labels on the machine.

Preparation

Carrying and Installing the Machine

Instructions for safely carrying and installing/leveling the embroidery machine.

Setting the Upper Thread

Detailed procedure for threading the upper thread through guides.

Setting the Upper Thread (Continued)

Continues upper thread threading, including needle and presser foot.

Setting the Under Thread

Instructions for setting the bobbin and threading the under thread.

Setting Fabric on the Hoop

Guide to properly placing and securing fabric onto the embroidery hoop.

Attaching Hoop to Embroidery Machine

Steps to attach the hoop assembly to the embroidery machine.

Winding the Under Thread

Procedure for winding the under thread onto a bobbin.

Pre-Operation Checkups

Checklist for essential checks before starting machine operation.

Operation Procedure

Machine Start and Stop Controls

How to turn the machine on/off, use start/stop, and emergency stop.

Steps to Start Embroidery (FDD Input)

Step-by-step guide for starting an embroidery job using FDD.

Completing Embroidery Start Setup

Final steps for starting embroidery, including hoop and thread setup.

Thread Break Sensor Settings

Adjusting the sensitivity level for thread break detection.

Setting the Bobbin Counter

Setting the stitch count to stop the machine when the bobbin is low.

Clearing the Bobbin Counter

Clearing the counted number of stitches for the bobbin counter.

Satin Stitch Adjustment

Adjusting the width of satin stitches for better appearance.

Trimming in Jump

Inserts thread trimming between consecutive jumps.

Jump Length Setting

Sets the condition for converting stitches into jumps.

Trimming Length Adjustment

Sets the length of thread to be trimmed.

Trimming Timing Adjustment

Adjusts the timing for starting thread trimming.

Hoop Mode Selection

Sets the embroidery hoop type (flat, cap, or sleeve).

Troubleshooting and Maintenance

If Machine Operation Is Interrupted

Emergency Stop and Motor Lock Errors

Actions for emergency stop and sewing motor lock errors.

X/Y Motor and Communication Errors

Actions for X/Y motor lock, needle case, thread break, and communication errors.

Limit, Number, and Disk Errors

Actions for limit, bad number, disk insert, read, and file not found errors.

If Machine Stops Due to Occurrence of a Trouble

Troubleshooting Common Machine Stops

Causes and corrective actions for common machine stops like startup, position, and design issues.

Specification

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