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General| Brand | Toyota |
|---|---|
| Model | ZZT230 series |
| Category | Automobile |
| Language | English |
Explains the manual's focus on welding panel replacement instructions for the vehicle.
Outlines how each section is divided into title, contents, and examples.
Covers vehicle protection, safety guidelines, and necessary safety work clothes during repairs.
Details heat resistance and chemical resistance of various plastic body part materials.
Lists plastic body parts and their associated material codes for identification.
Explains how to navigate and utilize this manual for body panel replacement procedures.
Provides guidance on installation, diagrams, and explains common symbols used in welding procedures.
Defines symbols used for cutting areas and weld types in welding diagrams.
Illustrates symbols for removing and installing weld points, specifying locations and types.
Details steps for removing body panels, including measuring, cutting, and component handling precautions.
Covers spot weld points, primer application, hole making, electrical safety, and joint preparation.
Discusses pre-welding measurements, welding precautions, post-welding finishing, and spot weld locations.
Outlines procedures for applying body sealer, undercoat, and anti-rust agent for corrosion prevention.
Details the application of anti-chipping paint to protect the body from damage by flying stones.
Provides precautions for brake systems, drive train, adjacent components, and ECUs during body repair.
Warns against heat repair for structure panels and advises replacement of kinked parts.
Emphasizes impact beam importance for passenger safety and the necessity of replacement if damaged.
Step-by-step instructions for removing the radiator support assembly and related components.
Guides the temporary installation, measurement, and anti-rust agent application for the radiator support.
Procedure for removing the front crossmember front assembly from the vehicle body.
Instructions for temporarily installing the front crossmember front and checking dimensions.
Steps for removing the front crossmember assembly, indicating cut locations.
Guidance on temporarily installing the front crossmember and performing necessary measurements.
Steps for removing the front fender front apron assembly from the vehicle.
Guides the installation of the front fender front apron and the application of anti-rust agent.
Procedure for removing the cowl top side panel assembly.
Instructions for temporarily installing the cowl top side panel and applying anti-rust agent.
Steps for removing the front fender apron assembly.
Guidance on temporarily installing the front fender apron, measuring, and checking fit.
Procedure for removing the front side member using cut and join locations.
Steps for removing the front side member assembly.
Guidance on removing extension, temporarily installing new parts, and measuring.
Procedure for removing the front body pillar, indicating cut locations.
Instructions for cutting new parts, welding, and temporarily installing the front body pillar.
Steps for removing the front door outer panel by grinding the hemming location.
Guidance on applying body sealer and performing hemming for the front door outer panel.
Procedure for removing the rocker outer panel, indicating cut and join locations.
Instructions for cutting new parts, welding, and temporarily installing the rocker outer panel.
Procedure for removing the quarter panel, indicating cut and join locations.
Guidance on applying body sealer and using waterproof rivets for the quarter panel installation.
Steps for removing the quarter wheel housing outer panel.
Instructions for determining part position using assembly marks and inspecting fitting.
Procedure for removing the rocker panel No.2 reinforcement.
Guidance on cutting new parts and inspecting fitting for the rocker panel No.2 reinforcement.
Procedure for removing the body lower back panel assembly.
Instructions for installing the body lower back panel and inspecting its fit.
Procedure for removing the rear floor center crossmember assembly.
Guidance on temporarily installing the rear floor center crossmember and taking measurements.
Steps for removing the rear floor pan assembly and its reinforcement.
Instructions for installing the rear floor pan assembly.
Procedure for removing the rear floor pan extension assembly.
Guidance on installing the rear floor pan extension and related panels.
Procedure for removing the quarter inner rear panel assembly.
Instructions for temporarily installing the quarter inner rear panel and inspecting its fit.
Procedure for removing the rear floor side rear member assembly.
Guidance on determining installation position and measuring the rear floor side rear member.
Procedure for removing the rear floor No.2 crossmember assembly.
Instructions for temporarily installing the rear floor No.2 crossmember and taking measurements.
Procedure for removing the roof panel assembly.
Guidance on applying body sealer for roof panel installation without a moon roof.
Instructions for applying body sealer and hemming for roof panel installation with a moon roof.
Explains the types of dimensions and measurement lines used in the manual.
Details the correct use of tracking gauges and tape measures for accurate body measurements.
Provides detailed three-dimensional measurements for the engine compartment area.
Illustrates and lists dimensions for various body opening areas from the side view.
Illustrates and lists dimensions for various body opening areas from the rear view.
Presents three-dimensional measurements for the vehicle's underbody structure.
Presents two-dimensional measurements for the vehicle's underbody structure.
Identifies specific areas within the engine compartment requiring body sealer application.
Specifies areas inside the vehicle's cabin that require body sealer application.
Details the areas within the rear luggage compartment that need body sealer.
Outlines areas on doors, hood, and trunk where flat surfacing is applied.
Identifies all locations on the body panel where undercoating should be applied for protection.
Specifies areas, especially hinges, for applying anti-rust agent (wax).
Identifies sections where foamed material is applied to provide noise insulation.
Shows installation areas for silencer sheets of varying asphalt thicknesses.
Explains when to apply anti-chipping paint relative to other paint coats.
