Toyota ZZT231 series User Manual

FOREWORD
This repair manual has been prepared to provide essential in-
formation on body panel repair methods (including cutting and
welding operations, but excluding painting) for the TOYOTA CEL-
ICA.
Applicable models: ZZT230 series
Applicable models: ZZT231 series
This manual consists of body repair methods, exploded diagrams
and illustrations of the body components and other information
relating to body panel replacement such as handling precautions,
etc. However, it should be noted that the front fenders of the TOY-
OTA model is bolted on and require no welding.
When repairing, don’t cut and join areas that are not shown in this
manual. Only work on the specified contents to maintain body
strength.
Body construction will sometimes differ depending on specifica-
tions and country of destination. Therefore, please keep in mind
that the information contained herein is based on vehicles for
general destinations.
For the repair procedures and specifications other than collision-
damaged body components of the TOYOTA CELICA refer to the
repair manuals.
If you require the above manuals, please contact your TOYOTA
Dealer.
All information contained in this manual is the most up-to-date at
the time of publication. However, specifications and procedures
are subject to change without prior notice.

Toyota ZZT231 series Specifications

General

Brand	Toyota
Model	ZZT231 series
Category	Automobile
Language	English

Summary

GENERAL REPAIR INSTRUCTIONS

WORK PRECAUTIONS

Details essential precautions for vehicle protection and general safety during repair operations.

SAFETY WORK CLOTHES

Specifies appropriate safety attire and equipment for mechanics performing repairs.

PLASTIC BODY PART HANDLING

MATERIAL PROPERTIES AND RESISTANCE

Outlines heat resistance and resistance to chemicals for various plastic body part materials.

HOW TO USE THIS MANUAL

INTRODUCTION TO BODY PANEL REPLACEMENT

INSTALL QUARTER PANEL

Provides instructions and diagrams for the installation of the quarter panel.

PROPER AND EFFICIENT WORK PROCEDURES

REPAIR PREPARATION AND PROCEDURES

PREPARATION FOR INSTALLATION

INSTALLATION

ANTI-RUST TREATMENT

COMPONENT AND PANEL SAFETY PRECAUTIONS

HANDLING PRECAUTIONS ON RELATED COMPONENTS

Lists safety precautions for components adjacent to body panels, including brake systems and ECUs.

PRECAUTIONS FOR REPAIRING BODY STRUCTURE PANELS

Warns against heat repair for structure panels and addresses panel kinks, emphasizing replacement.

REPRESENTATIVE BODY PANEL REPLACEMENTS

RADIATOR SUPPORT REPLACEMENT

FRONT SIDE MEMBER REPLACEMENT

QUARTER PANEL REPLACEMENT

DIMENSIONS AND MEASUREMENT GUIDELINES