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Trane 4TWZ0 series User Manual

Trane 4TWZ0 series
32 pages
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18-BC53D2-6
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service informa-
tion pack upon completion of work.
Air Conditioner/Heat Pumps
These instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with
the installation. Should further information be desired or should particular problems arise which are not covered sufficiently for the
purchaser’s purposes, the matter should be referred to your installing dealer or local distributor.
NOTE: The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacture’s split
systems are A.H.R.I. rated only with TXV/EEV indoor systems. Some of the benefits of installing approved matched indoor and
outdoor split systems are maximum efficiency, optimum performance and the best overall system reliability.
4TTZ0/4TWZ0 with ComfortLink
TM
II and Charge Assist
TM
Installer’s Guide
Table of Contents
Section 1. Safety ..................................................................................... 2
Section 2. Unit Location Considerations.............................................. 3
Section 3. Unit Preparation .................................................................... 5
Section 4. Setting the Unit ..................................................................... 5
Section 5. Refrigerant Line Considerations ......................................... 6
Section 6. Refrigerant Line Routing ..................................................... 7
Section 7. Refrigerant Line Brazing ...................................................... 8
Section 8. Refrigerant Line Leak Check ............................................. 10
Section 9. Evacuation ........................................................................... 11
Section 10. Service Valves ................................................................... 11
Section 11. Electrical - Low Voltage .................................................... 12
Section 12. Electrical - High Voltage ................................................... 17
Section 13. Start Up .............................................................................. 18
Section 14. System Charge Adjustment ............................................. 19
Section 15. Checkout Procedures and Troubleshooting ................... 30
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Trane 4TWZ0 series Specifications

General IconGeneral
Series4TWZ0
RefrigerantR-410A
Voltage208/230V
Phase1
TypeAir Conditioner
Warranty10 year limited warranty on compressor

Summary

Section 1. Safety

Live Electrical Components Warning

Warning about hazards of live electrical components during installation, testing, or servicing.

R-410A Refrigerant and POE Oil Safety

Safety precautions for R-410A refrigerant, POE oil, and system handling to prevent moisture absorption.

Refrigerant Line Brazing and Compressor Caution

Cautions regarding brazing existing lines and hot compressor dome temperatures.

Service Valve Operation Warning

Cautionary advice for operating liquid line service valves to prevent injury or damage.

Section 2. Unit Location Considerations

Unit Dimensions and Weight

Provides dimensions and weight specifications for various Trane models.

Refrigerant Piping Limits

Details maximum refrigerant line length and vertical change limits for system installation.

Suggested Locations for Best Reliability

Offers recommendations for outdoor unit placement to ensure optimal performance and minimize noise.

Cold Climate Considerations for Heat Pumps

Provides specific installation advice for heat pumps in cold climates to manage snow and ice.

Section 3. Unit Preparation

Prepare The Unit For Installation

Outlines steps for inspecting the unit for damage and removing it from its packaging.

Section 4. Setting the Unit

Pad Installation Requirements

Details requirements for installing the outdoor unit on a support pad, ensuring levelness and drainage.

Section 5. Refrigerant Line Considerations

Refrigerant Line and Service Valve Connection Sizes

Lists connection sizes for vapor and liquid lines and service valves for different models.

Factory Refrigerant Charge Information

Explains factory refrigerant charge and when adjustments are necessary based on line length and coil.

Required Refrigerant Line Length and Lift

Instructions to determine and record line length and vertical lift for charge adjustment calculations.

Refrigerant Line Insulation Guidelines

Emphasizes the importance of insulating the vapor line and preventing contact between lines.

Reuse Existing Refrigerant Lines

Provides precautions for using existing refrigerant lines in retrofit applications.

Section 6. Refrigerant Line Routing

Refrigerant Line Routing Precautions

Advises on routing refrigerant lines to prevent noise transmission and ensure proper isolation.

Section 7. Refrigerant Line Brazing

Braze The Refrigerant Lines

Step-by-step guide for preparing and brazing refrigerant lines to service valves.

Section 8. Refrigerant Line Leak Check

Check For Leaks

Details the process of leak checking refrigerant lines using nitrogen pressure and soap solution.

Section 9. Evacuation

Evacuate Refrigerant Lines and Indoor Coil

Explains the procedure for evacuating the system to a specific micron level.

Section 10. Service Valves

Open the Gas Service Valve

Instructions on how to properly open the gas service valve after system evacuation.

Open the Liquid Service Valve

Step-by-step guide for safely opening the liquid line service valve.

Section 11. Electrical - Low Voltage

Low Voltage Maximum Wire Length

Provides a table and notes on maximum wire lengths for low voltage and communicating systems.

Low Voltage Hook-up Diagrams

Illustrates low voltage wiring connections for communicating systems with different indoor units.

TAM7 Air Handler 24 Volt Control Hook-up Diagram

Shows wiring diagrams for TAM7 Air Handler with 24 Volt control for AC/Heat Pump.

TAM7 Air Handler Control Board Configuration

Continues the wiring diagrams for TAM7 Air Handler control board configurations.

Communicating Indoor Unit 24 Volt Control Hook-up

Illustrates low voltage wiring for communicating indoor units with furnaces or air handlers.

Defrost Control for Heat Pumps

Explains the demand defrost control mechanism and pin identification for heat pumps.

Section 12. Electrical - High Voltage

High Voltage Power Supply Requirements

Covers high voltage power supply requirements, compliance, and wiring diagram location.

High Voltage Disconnect Switch Installation

Recommends installing a separate disconnect switch for high voltage connections.

High Voltage Grounding Procedures

Details grounding requirements for the outdoor unit according to codes.

Section 13. Start Up

System Start Up Procedure

Provides a step-by-step guide for initiating system operation after installation.

Section 14. System Charge Adjustment

Temperature Measurements for Charging

Explains how to measure temperatures for system charging procedures.

Subcooling Charging in Cooling Mode

Details the subcooling method for charging systems in cooling mode above 55°F.

Subcool Charging Table Corrections

Provides tables to correct subcooling charge based on line length, lift, and dip switch settings.

Determine Charge Adjustment Procedure

Outlines the choice between Charge Assist™™ or manual charging procedures.

Charge Assist™™ Procedure Guide

Step-by-step guide for using the Charge Assist™™ tool for system charging.

Manual Charging Procedure in Cooling

Details the manual charging process for cooling mode within specific ambient temperature ranges.

3 Ton AC R410A Refrigerant Charging Chart

Presents a charging chart for 3-ton AC units to determine proper liquid gage pressure.

Refrigerant Charging Charts

Collection of charging charts for various AC and HP models and tonnages.

Adjust Refrigerant Level for Gage Pressure

Steps for adding or recovering refrigerant to match charging chart values.

Stabilize System After Adjustments

Instructions for stabilizing the system after adjustments and verifying charge.

Verify Typical System Performance

Guidance to verify system performance using Service Facts curves.

Subcooling Charging Below 55° F Outdoor Temp

Procedure for subcooling charge adjustment in heating mode for low outdoor temperatures.

Measure Suction Line Pressure and Temperature

Steps to measure suction line pressure and temperature for superheat calculation.

15 Degree Superheat Chart

A chart to determine target superheat based on suction line temperature and pressure.

Adjust Refrigerant for 15 Degrees Superheat

Steps to adjust refrigerant level to achieve the target superheat.

System Stabilization and Completion

Final steps for system stabilization and completion after superheat adjustment.

Target 10-15 Degrees Subcooling

Guidance on targeting subcooling levels as a reference.

Verify Typical Performance Curves

Instructions to verify system performance using Service Facts curves.

Section 15. Checkout Procedures and Troubleshooting

Operational And Checkout Procedures

Lists final inspection and operational checks for the installed system.

Troubleshooting System Faults

Provides a system fault guide, listing potential causes for various operational issues.

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