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Trane CCAF - User Manual

Trane CCAF
100 pages
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© 2003 American Standard Inc. All rights reserved. CGWF-SVX01A-EN
Installation
Operation
Maintenance
Scroll Liquid Chillers
Models CGWF/CCAF
20-60 Tons
January 2004

Table of Contents

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Summary

General Information

Unit Identification and Nameplates

Details on unit identification, nameplates, and the information they provide.

Unit Inspection and Description

Procedure for inspecting units upon arrival and description of the chiller.

Unit Model Number Details

Explanation of the unit model number coding and available options.

Installation Overview

Summary of installation responsibilities and general requirements for units.

Installation Mechanical

Site Preparation and Rigging

Guidelines for unit location, foundation, ventilation, drainage, and rigging procedures.

Lifting Procedures

Detailed procedures for safely lifting 20-50 ton and 60-ton units.

Unit Mounting and Isolation

Methods for unit mounting, isolation, and leveling to reduce vibration.

Water Piping System

Recommendations for evaporator, condenser, and general water piping systems.

Low Temperature Operation

Adjusting setpoints for operation at low ambient or low leaving water temperatures.

Refrigerant Piping (CCAF only)

Guidelines for selecting and installing refrigerant piping for CCAF units.

Installation Electrical

General Electrical Recommendations

Electrical installation must comply with NEC, local codes, and use copper conductors.

Power Supply Wiring

Instructions for connecting the main power supply and unit wiring.

Compressor Electrical Phasing

Ensuring correct electrical phase sequence for scroll compressor rotation.

Unit Voltage and Imbalance

Requirements for voltage supply and allowable phase imbalance.

Control System Functionality

Operation of flow switches, pump controls, and programmable relays.

External Control and Communication Options

Connecting external signals for operation, sensors, setpoints, and BAS communication.

Fan Control (CCAF Units)

Control logic for condenser fans based on ambient temperature and load.

Operating System

System Diagrams

Schematic representation of the 20-30 and 40-60 ton system configurations.

Controls Interface

CH530 System Overview

Components and communication architecture of the CH530 control system.

User Interfaces

Description of the DynaView and TechView interfaces for chiller control.

DynaView Navigation

Using touch screen functions, buttons, and display screens for operation.

Display Lockout and Main Screen

Enabling lockout feature and overview of the main screen dashboard.

Operating Modes

Explanation of various chiller and circuit level operating modes.

Reports and Settings Screens

Selecting reports and adjusting chiller settings via the interface.

Diagnostics Screen

Accessing and interpreting active diagnostics and their severity.

TechView Service Tool and Software

Using TechView for service and downloading software.

Diagnostics

Diagnostic Information Overview

Explanation of diagnostic severity, persistence, criteria, and reset levels.

Communication Loss Diagnostics

Diagnoses for loss of communication with system components.

Sensor and Input Diagnostics

Diagnoses related to sensor failures or input signal issues.

Flow Related Diagnostics

Diagnoses indicating issues with water flow detection.

Temperature and Pressure Diagnostics

Diagnoses for abnormal temperature or pressure readings.

Compressor Fault Diagnostics

Diagnoses related to compressor overload or motor issues.

Unit Start-up

Pre-Start Checklist

Comprehensive checklist to ensure the unit is ready for operation.

Operating Conditions Check

Verifying stable operation and completing checkout procedures after start-up.

Superheat and Subcooling Measurement

Measuring and adjusting superheat and subcooling for optimal performance.

Unit Shutdown

Normal and Extended Shutdown

Procedures for normal and extended unit shutdown and system restart.

System Restart Procedure

Procedure to safely restart the system after an extended period of inactivity.

Unit Maintenance

Maintenance Schedule and Procedures

Recommended intervals and procedures for periodic, weekly, monthly, and annual maintenance.

Cleaning and Water Treatment

Methods for cleaning condenser/evaporator tubes and water treatment importance.

Maintenance Logs and Settings

Using the chiller log and accessing settings for recording and configuration.

Wiring Schematics

Schematics Pages

Detailed electrical schematics for the CGWF/CCAF units.

Location and Wiring Diagrams

Diagrams showing component locations, field wiring, and layout.

Trane CCAF Specifications

General IconGeneral
BrandTrane
ModelCCAF
CategoryChiller
LanguageEnglish

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