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Trane CVGF1000 User Manual

Trane CVGF1000
128 pages
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Gear-Driven Centrifugal
Water-Cooled Liquid
Chillers with
AdaptiView Controls
X39641150010
CVGF-SVX03B-EN
Unit Model
CVGF 400-1000 Ton Units
(50 and 60 Hz)
Installation
Operation
Maintenance Manual
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Trane CVGF1000 Specifications

General IconGeneral
ModelCVGF1000
Cooling Capacity1000 Tons
Compressor TypeCentrifugal
RefrigerantR-134a
EfficiencyVaries with specific model and operating conditions. Refer to specific unit submittal data.
Power SupplyVaries with voltage option. Refer to specific unit submittal data.
Full Load EfficiencyVaries with specific model and operating conditions. Refer to specific unit submittal data.
Part Load EfficiencyVaries with specific model and operating conditions. Refer to specific unit submittal data.
Sound LevelVaries with specific model and operating conditions. Refer to specific unit submittal data.
VoltageVaries with voltage option. Refer to specific unit submittal data.
WeightVaries with specific model and configuration. Refer to specific unit submittal data.
DimensionsVaries with specific model and configuration. Refer to specific unit submittal data.

Summary

Installation: Mechanical

CVGF Waterbox Removal and Installation

Procedures for safely removing and installing waterboxes on CVGF chillers.

Installation: Electrical

Starter to Motor Connections

Procedures for connecting the starter to the compressor motor, including terminal lugs.

Starter to UCP Connections

Electrical connections between the remote starter and the unit control panel.

Unit Start-Up Procedures

Overview of the initial unit start-up process, including testing and instruction.

Starter Module Configuration

Steps for checking and configuring starter module settings during commissioning.

Control System Components

Water Flow Interlock Circuits

Circuits ensuring flow for evaporator and condenser water for protection.

Machine Protection and Adaptive Control

Momentary Power Loss (MPL) Protection

Protects the motor and compressor from damage during short power interruptions.

Current Overload Protection

Monitors motor currents for overcurrent and locked rotor protection.

Current Limit Protection

Prevents motor current overload by limiting draw during starting and running.

Phase Loss Protection

Shuts down the chiller if a single-phasing condition occurs, preventing motor damage.

Reverse Rotation Protection

Protects the compressor from damage caused by incorrect rotation direction.

Differential to Start or Stop

Setpoints for controlling chiller startup and shutdown based on temperature differentials.

Evaporator Limit

Prevents low refrigerant temperature trips by allowing reduced load operation.

Leaving Water Temperature Cut-out

Safety control to prevent evaporator freezing by monitoring leaving water temperature.

Low Refrigerant Temperature Cut-out

Protects the evaporator from freezing by monitoring low evaporator refrigerant temperature.

Condenser Limit

Prevents high pressure cutout trips by limiting condenser pressure.

Restart Inhibit

Provides short cycle protection for the motor and starter.

Unit Startup

Pre-Commissioning Bump Start Procedure

Critical procedure before the first chiller start to prevent damage and voiding warranty.

Periodic Maintenance

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