EasyManua.ls Logo

Trane CCUF-R454B User Manual

Trane CCUF-R454B
53 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Indoor condenserless chillers with scroll compressors and R454B
refrigerant
CCUF – R454B
Cooling capacity 46 - 634 kW
October 2023 CG-SVX061C-GB
Original instructions
Installation
Operation
Maintenance
Question and Answer IconNeed help?

Do you have a question about the Trane CCUF-R454B and is the answer not in the manual?

Trane CCUF-R454B Specifications

General IconGeneral
ModelCCUF-R454B
Drive TypeDirect Drive
TypeAir-Cooled Chiller
RefrigerantR-454B
EfficiencyHigh Efficiency
Operating Range: Leaving Chilled Water40°F to 65°F (4°C to 18°C)
Compressor TypeScroll
Unit DimensionsVaries by model, consult factory
Voltage Options460V/60Hz/3 phase
ApprovalsAHRI Certified

Summary

Overview of CCUF Unit

Warranty Terms and Conditions

Manufacturer's warranty terms and conditions, void conditions.

Unit Reception and Inspection

Procedures for inspecting the unit upon delivery and reporting damages.

Safety Regulations and Precautions

Definitions of Roles

Definitions of Owner, Installer, Operator, and Technician roles and responsibilities.

Access to Dangerous Areas

Access to dangerous areas is usually obstructed through removable protection panels.

General Operator and Installer Precautions

General safety precautions for operators and installers when working on the unit.

Refrigerant Risk Precautions

Safety data and precautions related to refrigerant handling and exposure risks.

Residual Risk Prevention

Precautions for command system, mechanical risks, and electrical risks.

Mechanical Risk Prevention

Specific precautions to prevent mechanical hazards during operation and maintenance.

Electrical Risk Prevention

Specific precautions to prevent electrical hazards during operation and maintenance.

Other Risk Prevention Measures

Precautions against risks like pressure, fire, and fluid handling.

Maintenance Safety Procedures

Safety precautions specifically for maintenance activities.

Manual Alarm Reset Procedure

Procedure for manual alarm reset and consequences of improper resets.

Operating Limits and Range

Unit Storage Conditions

Environmental conditions for unit storage and handling precautions.

Operational Limit Guidelines

General guidelines for operating the unit within specified limits.

Operating Range Chart

Graphical representation of the unit's operating range based on temperatures.

Glycol Calculations for Freezing

Table showing glycol percentages for different freezing temperatures and corresponding coefficients.

Installation Procedures

Moving and Positioning the Unit

Procedures and correct methods for lifting and positioning the unit.

Minimum Space Requirements

Minimum space requirements around the unit for maintenance and airflow.

Compressor Fastening Control

Instructions for checking and securing compressor fastening mechanisms.

Acoustic Protection

Electrical Power Supply

Power Connection Guidelines

Guidelines for connecting the unit's power supply and protection devices.

Supply Tension Phase Imbalance

Precautions and requirements regarding voltage and phase imbalances.

Main Switches Features

Table detailing features of main switches for CCUF units.

Water Connections

Evaporator Water Connections

Details on connecting evaporator water lines, including pressure and filter requirements.

Water Content and Flow Rate Calculation

Tables for calculating water content and flow rates for different unit sizes.

Water Treatment Recommendations

Recommendations for water quality and treatment to prevent damage and maintain performance.

Winter Evaporator Freeze Protection

Methods to protect the evaporator from freezing during winter.

Available Hydraulic Versions

Description of available external hydraulic kits for CCUF units.

Hydraulic Diagrams: No Pump/Tank

Hydraulic diagram for units without a pump or tank.

Hydraulic Diagrams: 1 Pump, No Tank

Hydraulic diagram for units with a single pump but no tank.

Hydraulic Diagrams: 1 Pump with Tank

Hydraulic diagram for units with a single pump and a tank.

Hydraulic Diagrams: 2 Pumps, No Tank

Hydraulic diagram for units with two pumps but no tank.

Hydraulic Diagrams: 2 Pumps with Tank

Hydraulic diagram for units with two pumps and a tank.

Pump Characteristics

Low Head Pressure Pumps

Table of characteristics for CCUF low head pressure pumps.

High Head Pressure Pumps

Table of characteristics for CCUF high head pressure pumps.

Customer Plant Sketches

Plant Sketch: No Onboard Pump

Diagram of customer plant connections for units without an onboard pump.

Plant Sketch: Evaporator Side

Diagram of customer plant connections on the evaporator side.

Flow Switch Installation Guide

Instructions and guidelines for installing the flow switch.

Refrigerant Scheme

Remote Condenser Connection

Electrical Panel and Data

Electrical Data Tables

Table of nominal and maximum electrical data for CCUF units.

Operator Responsibilities

Start-Up Preliminary Procedures

Initial Starting Checks

Preliminary checks before unit start-up, including water circuit and connections.

Refrigerant Charge Status

Information regarding the refrigerant charge status of shipped units.

Pre-Start-Up Checklist

General Checklist Items

General checklist items for pre-start-up inspection.

Electric and Electronic Checks

Checklist items related to the unit's electrical and electronic systems.

Refrigerant Circuit Checks

Checklist items for the unit's refrigerant circuit.

Water Circuit Checks

Checklist items related to the unit's water circuit.

Refrigerant Charge Procedures

Liquid Phase Charging Procedure

Procedure for charging refrigerant in liquid phase when the unit is stopped.

Vapor Phase Charging Procedure

Procedure for charging refrigerant in vapor phase while the unit is running.

Unit Start-Up

Preliminary Start-Up Controls

Preliminary checks before starting up the unit, including mechanical and electrical aspects.

Unit Starting Procedure

Step-by-step procedure for starting the unit and verifying its operation.

Plant Warm-Up Process

Procedure for warming up the plant components before releasing cooling or heating.

Compressor Oil Level Check

Instructions for checking and maintaining compressor oil levels and quality.

Detailed Start-Up Sequence

Detailed step-by-step procedure for unit start-up and initial checks.

Maintenance Operations

General Maintenance Guidelines

General importance of maintenance and recommendations for periodic visits.

Compressor Maintenance Best Practices

Important procedures for compressor maintenance, including vibration analysis and electrical connections.

Compressor Replacement Steps

Steps for replacing a failed compressor, including oil and filter changes.

Refrigerant System Open Time Minimization

Recommended procedure to minimize refrigerant system open time during maintenance.

Standard Control and Sensor Checks

Description of standard controls, sensors, and recommended periodic checks.

Ordinary Maintenance Schedule

List of ordinary maintenance activities with recommended frequencies.

Recommended Spare Parts

Troubleshooting Guide

Unit Fails to Start

Troubleshooting guide for when the unit fails to start.

Compressor Does Not Start

Troubleshooting guide for when the compressor fails to start.

Compressor Starts and Stops Repeatedly

Troubleshooting guide for compressors that start and stop repeatedly.

Compressor Trip: High Pressure Switch

Troubleshooting for compressor startup failure due to tripped high-pressure switch.

Compressor Trip: Low Pressure Switch

Troubleshooting for compressor startup failure due to tripped low-pressure switch.

Lack of Refrigerant Gas Issues

Troubleshooting guide for issues related to lack of refrigerant gas.

Frost in Liquid Line After Filter

Troubleshooting for frost formation in the liquid line downstream of a filter.

Continuous Unit Operation

Troubleshooting for units that operate continuously without stopping.

Insufficient Unit Capacity

Troubleshooting for insufficient unit capacity despite regular operation.

Frost in Compressor Intake Pipe

Troubleshooting for frost formation in the compressor intake pipe.

Abnormal System Noise

Troubleshooting guide for abnormal noises detected in the unit system.

Unit Fails to Start (Phase Reversal)

Troubleshooting for unit startup failure, possibly due to phase reversal.

Improper Uses

Explanation of Safety Symbols

Explanation of safety symbols used in the manual, indicating general danger, temperature, moving parts, and voltage.

Related product manuals