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Trane CGAD020C User Manual

Trane CGAD020C
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CGAD
Liquid Chillers
Air-Cooled
Scroll Compressor
20 to 150 Tons
CG-PRC002A-EN
Junho 2006
Models: 50 or 60 Hz
CGAD020C CGAD040C CGAD070C CGAD100C
CGAD025C CGAD050C
CGAD080C CGAD120C
CGAD030C CGAD060C
CGAD090C CGAD150C
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Trane CGAD020C Specifications

General IconGeneral
ModelCGAD020C
RefrigerantR-410A
Compressor TypeScroll
Voltage208-230/460 V
Phase3
TypeAir-Cooled Chiller
Cooling Capacity20 Tons

Summary

Introduction

Model Description

Digits 1,2,3 - Model

Defines the basic model identifier.

Dígits 5,6,7 - Nominal Capacity (Tons)

Specifies the tonnage capacity of the unit.

Dígito 9 - Power Suply and Comand Voltage

Details power supply and command voltage options.

Digit 10 - Refrigerant Type

Indicates the type of refrigerant used.

Digit 11 - Piping Configuration

Describes available piping configurations.

Digit 12 - CH-530 Control Modules

Lists available control modules.

Digit 13 - Coil Type

Specifies the type of coil used.

Digit 14 - Expansion Valve

Details the type of expansion valve.

Digits 15 and 16 - Accessories

Refers to optional accessories.

General Data

Tab. 01 - General Data - CGAD 20-90 TR

Provides general specifications for models 20-90 TR.

Compressor

Details compressor specifications.

Evaporator

Lists evaporator specifications.

Condenser

Provides condenser specifications.

Fans

Lists fan specifications.

General Data

Presents overall unit data.

Selection Procedures

Selection example

Illustrates a unit selection process with data and calculation.

The evaporator flow is determined through the following formulas

Provides formulas for calculating evaporator flow.

NOTE 1

Important note regarding flow limits.

NOTE 2

Important note regarding minimum leaving water temperature.

Application Considerations

Unit Sizing

Guidance on selecting appropriate unit capacity.

Unit Placement

Recommendations for optimal unit positioning.

Isolation and Sound Transmissions

Methods for reducing sound transmission.

Unit Location

General considerations for unit placement.

B - Provide Vertical Clearance

Specifies vertical clearance requirements.

C - Provide Side Clearance

Specifies side clearance requirements.

D - Provide enough clearance between devices

Details clearance between units.

E - Installations in locations surrounded by walls

Installation advice for walled locations.

Evaporator hydraulic piping components

Details on installing evaporator hydraulic piping.

Evaporator Drain

Instructions for connecting the evaporator drain.

Thermometers and Manometers

Requirements for installing thermometers and manometers.

Legend

Explains the components in Fig. 01.

Flow-Switch

Guidelines for flow-switch installation.

Water treatment

Importance of water treatment for equipment.

Performance Adjustment Factors

Fig. 02 - Evaporator Pressure Drop - 20 to 60 Tons Units

Graph for evaporator pressure drop for 20-60 ton units.

Unit Conversion

Conversion factors for units.

Fig. 03 - Evaporator Pressure Drop - 70 to 90 Tons Units

Graph for evaporator pressure drop for 70-90 ton units.

Fig. 03a - Evaporator Pressure Drop - 100 to 120 Tons Units

Graph for evaporator pressure drop for 100-120 ton units.

Conversão de Unidades

Unit conversion table.

Fig. 03b - Evaporator Pressure Drop - 150 Tons Units

Graph for evaporator pressure drop for 150 ton units.

Fig. 04 - Ethylene Glycol Performance Factors

Factors for ethylene glycol performance.

Tab. 02 - Altitude Correction Factors

Correction factors for altitude.

Fig. 05 - Propylene Glycol Performance Factors

Factors for propylene glycol performance.

Fig. 06 - Ethylene and Propylene Freezing Points

Freezing points for antifreeze solutions.

Performance Data

Tab. 03a -Performance Data - R- 22 (TSA = 4°C)

Performance data for R-22 at 4°C condenser air temp.

Tab. 03b -Performance Data - R-22 (TSA = 5°C)

Performance data for R-22 at 5°C condenser air temp.

Tab. 03c -Performance Data - R- 22 (TSA = 6°C)

Performance data for R-22 at 6°C condenser air temp.

Tab. 03d -Performance Data - R- 22 (TSA = 7°C)

Performance data for R-22 at 7°C condenser air temp.

Tab. 03e -Performance Data - R- 22 (TSA = 8°C)

Performance data for R-22 at 8°C condenser air temp.

Tab. 03f-Performance Data - R- 22 (TSA = 9°C)

Performance data for R-22 at 9°C condenser air temp.

Tab. 03g -Performance Data - R- 22 (TSA = 10°C)

Performance data for R-22 at 10°C condenser air temp.

Tab. 04a - Performance Data - R-407C (TSA = 4°C)

Performance data for R-407C at 4°C condenser air temp.

Tab. 04b - Performance Data - R-407C (TSA = 5°C)

Performance data for R-407C at 5°C condenser air temp.

Tab. 04c - Performance Data - R-407C (TSA = 6°C)

Performance data for R-407C at 6°C condenser air temp.

Tab. 04d - Performance Data - R-407C (TSA = 7°C)

Performance data for R-407C at 7°C condenser air temp.

Tab. 04e - Performance Data - R-407C (TSA = 8°C)

Performance data for R-407C at 8°C condenser air temp.

Tab. 04f - Performance Data - R-407C (TSA = 9°C)

Performance data for R-407C at 9°C condenser air temp.

Tab. 04g - Performance Data - R-407C (TSA = 10°C)

Performance data for R-407C at 10°C condenser air temp.

Electrical Data

Tab. 05 - Electrical Data - 60 Hz

Electrical data for 60 Hz models.

Tab. 06 - Electrical Data - 50 Hz

Electrical data for 50 Hz models.

Controls

Control Module

Details the CH530 controller and DynaView module.

Safety Controls

Describes safety features of the controller.

External Controls

Options for external control integration.

Remote On/Off

Remote unit activation/deactivation.

Water Pump Interlock

Interlock for water pump flow.

Water Pump Control

Controller output for water pump activation.

Hot Gas Bypass Valve Control

Control for hot gas bypass valve.

Emergency Stop

Emergency unit shutdown functionality.

Optional Controls

Additional control options available.

Remote Adjustment of the Chilled Water Setpoint

Remote adjustment of chilled water setpoint.

Signalling Relays

Programmable relays for status signaling.

Ice Making and Demand Control

Controls for ice making and demand.

COMM3 Interface

Interface for Trane Tracer Summit system.

Operational Protection Measures and Functions

Overview of operational protection features.

Compressor Internal Thermostats

Internal compressor motor protection.

Inversion and No Phase

Phase sequence and presence monitoring.

Overload Relay

Protection via overload relays.

Balancing Starts / Operating Hours

Optimizes compressor start sequences.

Evaporator Water Flow

Flow switch for evaporator water monitoring.

Anti-freeze Protection

Prevents freezing by monitoring water temperature.

High Pressure Protection

Monitors and limits high discharge pressure.

Low Pressure Limit

Restricts operation based on low suction pressure.

External Temperature Cutout

Controls operation based on outdoor air temp.

Automatic Adjustment of the Chilled Water Setpoint

Auto-adjusts setpoint based on ambient temp.

Capacity Limiting during Starting

Limits capacity during startup to prevent overload.

Starting in Cold Areas

Operational adjustments for cold environments.

Operational Recovery and Service Recovery

Procedures for operational recovery and refrigerant service.

Integrated Comfort System

Overview of integrated HVAC control systems.

Tracer Summit - Trane Integrated Comfort System (ICS)

Building management system for chillers.

Available applications

Lists applications for Tracer Summit.

Required Options

Specifies necessary options for integration.

Required Devices

Lists required hardware and software.

Ice Making System Controls

Controls for ice making mode.

Signalling Relays

Relays for signaling unit status.

Energy Efficiency

Strategies for optimizing energy efficiency.

Keeping Operators Informed

Importance of providing operational information.

Rapid Response in Emergencies

Procedures for emergency response.

Documentation

Covers chiller management documentation.

ICS or Integrated Comfort System Capabilities

Capabilities of integrated comfort systems.

Dimensional Data

Fig. 07 - Unit Dimensions - CGAD 020C

Dimensional drawings for CGAD 020C model.

NOTES

Notes on vibration insulators and units.

Fig. 08 - Top View of Fans

Top view diagram of fans for CGAD 020C.

Fig.09 - Unit Dimensions - CGAD 025C / 030C

Dimensional drawings for CGAD 025C/030C models.

Fig. 10 - Top View of Fans

Top view diagram of fans for CGAD 025C/030C.

NOTES

Notes on vibration insulators and units.

Fig. 11 - Unit Dimensions - CGAD 040C

Dimensional drawings for CGAD 040C model.

Fig. 12 - Top View of Fans

Top view diagram of fans for CGAD 040C.

NOTES

Notes on vibration insulators and units.

Fig. 13 - Unit Dimensions - CGAD 050B / 060C

Dimensional drawings for CGAD 050B/060C models.

Fig. 14 - Top View of Fans

Top view diagram of fans for CGAD 050B/060C.

NOTES

Notes on vibration insulators and units.

Fig. 15 - Unit Dimensions - CGAD 070C

Dimensional drawings for CGAD 070C model.

Fig. 16 - Top View of Fans

Top view diagram of fans for CGAD 070C.

NOTES

Notes on vibration insulators and units.

Fig. 17 - Unit Dimensions - CGAD 080C / 090C

Dimensional drawings for CGAD 080C/090C models.

Fig. 18 - Top View of Fans

Top view diagram of fans for CGAD 080C/090C.

NOTES

Notes on vibration insulators and units.

Fig. 19 - Unit Dimensions - CGAD 100C

Dimensional drawings for CGAD 100C model.

Fig. 20 - Top View of Fans

Top view diagram of fans for CGAD 100C.

NOTES

Notes on vibration insulators and units.

Fig. 21 - Unit Dimensions - CGAD 120C

Dimensional drawings for CGAD 120C model.

Fig. 22 - Top View of Fans

Top view diagram of fans for CGAD 120C.

NOTES

Notes on vibration insulators and units.

Fig. 23 - Unit Dimensions - CGAD 150C

Dimensional drawings for CGAD 150C model.

Fig. 24 - Top View of Fans

Top view diagram of fans for CGAD 150C.

NOTES

Notes on vibration insulators and units.

Maintenance and Air Circulation Clearances

Fig. 25 - Maintenance and Air Circulation Clearances - CGAD 020 to 150

Diagrams for maintenance and air circulation clearances.

Mechanical Specifications

Evaporators

Details on shell and tube evaporators.

Condensers

Information on coil-type condensers.

Fig. 27 - Shell & Tube Evaporator

Diagram of the shell and tube evaporator.

Fig. 22- Condenser Air Flow

Diagram showing condenser air flow.

Refrigerating lines

Specifications for refrigerating lines.

Cooling Components

Components of cooling circuits.

Compressor Scroll

Benefits and features of scroll compressors.

Fig. 28 - Liquid Sightglass

Diagram of a liquid sightglass.

Fig. 29 - Expansion Valve

Diagram of an expansion valve.

Fig. 30 - Comparison Scroll x Reciprocal

Comparison of scroll vs. reciprocating compressors.

Fig. 31 - Drier Filter

Diagram of a drier filter.

Compression Cycle

Explanation of the scroll compressor compression cycle.

Fig. 32 - Compressor Scroll

Detailed diagram of a scroll compressor.

General Dimensions

Tab.08 General dimensional data

Table of general dimensional data for models.

Fig. 33 -- Dimensional drawing

Overall dimensional drawing of the unit.

Notas

Notes regarding length and floor area measurements.

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