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Trane CLCP Euro 25 User Manual

Trane CLCP Euro 25
58 pages
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Installation
Operation
Maintenance
Quantum Climate Changer™ Air Handlers
Model : CLCP
Euro 25, CLCP Euro 50, CLCP Euro XP
Airflow Range : 1000 ~ 65,000 CFM (0.5 ~ 31 m³/s)
October 2018
IND-SVN01A-E4
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Trane CLCP Euro 25 Specifications

General IconGeneral
BrandTrane
ModelCLCP Euro 25
CategoryAir Handlers
LanguageEnglish

Summary

Introduction

Warnings, Cautions, and Notices

Defines the three types of advisories: WARNING, CAUTION, NOTICE used throughout the manual.

Environmental Concerns

Discusses chemicals affecting the ozone layer and refrigerants.

Responsible Refrigerant Practices

Trane's stance on refrigerant handling and legal requirements.

General Information

Foreword

Introductory text providing guidance for installation, operation, and maintenance.

Warranty

Outlines Trane's standard warranty coverage and exclusions for the equipment.

Unit Description

Describes the TRANE Quantum™ Air Handler, its components, and design for cooling load conditions.

Model Number Description

Receiving Procedures

Nameplate Information

Details the importance of the unit nameplate for identifying operation, components, and options.

Shipping Damage Resolution

Provides steps to report and resolve shipping damage found upon unit receipt.

Delivery Inspection Checklist

Lists checks for unit casing, accessories, and internal components upon delivery.

Rigging and Handling

On-Site Positioning

Guidelines for moving units in sections or as a complete unit to the installation site.

Off Loading Procedures

Recommended lifting methods and precautions for safely unloading units from transport.

Rigging and Handling Methods

Forklift Truck Usage

Safe practices for using forklift trucks to lift and move units, avoiding damage.

Roller Movement

Describes methods for moving units using roller trolleys or tubular rollers.

Unit Placement and Assembly

LH/RH Convention

Defines LEFT and RIGHT orientation for unit handling and connections based on airflow.

Foundation Requirements

Guidelines for selecting and preparing a stable, level foundation for unit mounting.

Unit Placement and Assembly (Connections)

Duct Connections Installation

Standards and recommendations for connecting air ducts to the unit to minimize noise and vibration.

Assembly & Installation (External Connection)

CLCP EURO & XP External Connection

Details the method for external joining of CLCP EURO and CLCP EURO XP modules.

Assembly & Installation (Frame to Frame)

CLCP EURO 25 Frame to Frame Joining

Specific instructions and parts list for joining CLCP EURO 25 units frame to frame.

Assembly & Installation (Panel to Frame)

CLCP EURO 25 Panel to Frame Joining

Specific instructions and parts list for joining CLCP EURO 25 panels to frames.

Assembly & Installation (EURO 50 Frame to Frame)

CLCP EURO 50 Frame to Frame Joining

Specific instructions and parts list for joining CLCP EURO 50 units frame to frame.

Assembly & Installation (EURO 50 Panel to Frame)

CLCP EURO 50 Panel to Frame Joining

Specific instructions and parts list for joining CLCP EURO 50 panels to frames.

Assembly & Installation (Paneling)

Removing Wedge Methodology

Step-by-step guide for safely removing wedges during CLCP unit assembly.

Inserting Wedge Methodology

Step-by-step guide for safely inserting wedges during CLCP unit assembly.

Personal Protection Equipment

Lists necessary PPE for dismantling and assembling CLCP units.

Assembly & Installation (XP Breakpoint Type 1)

CLCPEURO XP Internal Joint Type 1

Instructions for assembling internal joints of CLCP EURO XP units, Type 1.

Assembly & Installation (XP Breakpoint Type 2)

CLCPEURO XP Internal Joint Type 2

Instructions for assembling Type 2 internal joints between standard and wider sections of CLCP EURO XP.

Assembly & Installation (XP Breakpoint Type 3)

CLCPEURO XP Internal Joint Type 3

Instructions for assembling Type 3 internal joints between standard and wider sections of CLCP EURO XP.

Assembly & Installation (XP CKD)

CKD Jobsite Air Tight Sealing

Method for ensuring air-tightness in CKD units at the job site.

Assembly & Installation (CLCP Methods)

Vertical Unit Joining Method

Procedure for joining vertical unit sections.

Final Filter Joining Method

Procedure for joining the final filter section.

Assembly & Installation (CLCP Dampers)

Damper Installation

Instructions for installing dampers within the CLCP unit.

Assembly & Installation (CLCP Motor/Brackets)

Motor Removal and Replacement

Steps for removing and replacing the motor on CLCP units.

Shipping Bracket Removal

Guidance on removing shipping brackets before unit start-up.

Piping and Connection (Drainage)

Condensate Drain Pan Connection

Guidelines for connecting condensate drain pans to traps for proper drainage.

Multiple Drain Pan Units

Recommendations for trapping each drain pan individually when a unit has more than one.

Piping and Connection (Chilled Water)

Chilled Water Coil Connection

Recommendations for proper installation of chilled water piping to coils.

Piping and Connections (Steam Coil)

Steam Coil Piping Type A, AA

Details on piping for Type A and AA steam coils, including safety precautions.

Piping and Connection (Refrigerant)

Refrigerant Coil Piping

Accepted practices for dehydrating, charging, and piping refrigerant coils.

General Refrigerant Piping Recommendations

General advice on component selection and line sizing for refrigerant systems.

Liquid Line Sizing

Guidance on sizing liquid lines to maintain pressure drop and subcooling.

Piping and Connections (Refrigerant)

Refrigerant Coil Piping Diagram

Illustrates typical piping arrangements for refrigerant coils.

Solder Technique

Recommended techniques for soldering refrigerant components to avoid damage.

Piping and Connection (Coil Flange)

Factory Supplied Coil Flange Installation

Instructions for installing factory-supplied offset type coil flanges.

Start-Up Procedures

Pre-Start Checks

Steps to perform before initiating unit start-up, including inspections and leak tests.

Initial Start-Up Procedures

Checks and adjustments to be made during the initial start-up phase of the unit.

Start-Up Performance Checks

Excessive Vibration Correction

Procedures to correct excessive vibration to prevent bearing and shaft damage.

Fan RPM Determination

Methods for determining the fan's revolutions per minute (RPM).

Sheave Alignment

Instructions for aligning fan motor sheaves for proper operation.

Maintenance Schedule

Periodic Maintenance Checklist

A checklist of suggested maintenance tasks for proper unit operation.

Post-48 Hour Operation Checks

Re-adjustment advice for belts after initial 48 hours of operation.

Six-Month Maintenance Tasks

Recommended maintenance tasks to be performed every three to six months.

Maintenance (Component Checks)

Fan Motor Inspection and Lubrication

Procedures for inspecting fan motors and their lubrication requirements.

Fan Bearing Inspection and Lubrication

Guidance on checking and lubricating fan bearings.

Bearing Test Procedures

Methods for testing fan bearings for noise and condition.

Maintenance (Component Checks)

Air Filter Replacement and Cleaning

Instructions for replacing throwaway filters and cleaning permanent filters.

Drain Pan Inspection and Cleaning

Procedures for inspecting and cleaning drain pans and lines to prevent contamination.

Coil Cleaning Procedures

Methods for cleaning various types of coils to maintain performance.

Maintenance (Component Checks)

Direct Expansion Coil Cleaning

Safe methods for cleaning direct expansion coils without using steam or hot water.

Coil Winterization

Provisions for draining and venting coils not in use during freezing temperatures.

Pulley and Belt Maintenance

Techniques for proper installation and maintenance of belt drives and pulleys.

Maintenance (Component Checks)

Pulley Alignment Check

How to check and correct pulley alignment using a straight edge.

Fan Belt Tensioning

Procedures for checking and adjusting fan belt tension for optimal performance.

Belt Tension Measurement

Methods for measuring belt tension using a belt tensioner.

Trouble Analysis

General Troubleshooting Guide

An overview of identifying causes and recommended actions for Air Handler malfunctions.

Trouble Analysis (Specific Issues)

Damper Seizing

Potential causes and recommended actions for seized dampers.

Low Coil Capacity Issues

Troubleshooting steps for low capacity in both chilled water and refrigerant coils.

Leaking Coil and Drain Pan Overflow

Causes and solutions for leaking coils and overflowing drain pans.

Belt and Bearing Issues

Troubleshooting common problems related to fan belts and motor bearings.

Appendix A – Fan and Arrangement

Fan Size and Diameter Information

Table listing fan sizes and diameters for different CLCP models.

Fan Discharge Arrangements

Diagrams showing various fan discharge arrangements for CLCP units.

Appendix B – Filter Layout and Quantity

Filter Dimension and Arrangement

Details filter dimensions, quantities, and layouts for Flat, Bag, and Cartridge filters.

Flat, Bag, Cartridge Filter Details

Specific information on filter types, dimensions, and quantities.

Appendix B – Filter Layout and Quantity (Angle Filter)

Angle Filter Dimension and Arrangement

Details filter dimensions and arrangements for High Capacity Angle Filters.

High Capacity Angle Filter Details

Specific information on High Capacity Angle Filters.

Appendix B – Filter Layout and Quantity (HEPA I-HCX)

HEPA Filter Dimension and Arrangement

Details filter dimensions and arrangements for HEPA AstroCel I-HCX filters.

HEPA (AstroCel I-HCX) Filter Information

Specifics on HEPA AstroCel I-HCX filter types and layouts.

Appendix B – Filter Layout and Quantity (HEPA VXL)

HEPA Filter Dimension and Arrangement

Details filter dimensions and arrangements for HEPA AstroCel-VXL filters.

HEPA (AstroCel-VXL) Filter Information

Specifics on HEPA AstroCel-VXL filter types and layouts.

Motor Wiring Diagrams

DOL Start-Up Termination

Wiring diagram for Direct-On-Line (DOL) start-up termination.

Star-Delta Start-Up Termination

Wiring diagram for Star-Delta start-up termination.

Wiring Diagram Notes and Legends

Explains terminal blocks, cable types, and legends for motor wiring diagrams.

Service Light and Door Switch Wiring

Factory Installed VFD-TR200 (Wiring)

TR200 Wiring Diagram

Wiring diagram for the factory-installed VFD-TR200 unit.

Motor Terminal Connections

Illustrates typical connections for motor terminals based on size.

Factory Installed VFD-TR200 (Settings)

TR200 Basic Settings (Open Loop)

Guide to configuring basic settings for the TR200 Variable Frequency Drive in open loop mode.

Safety Recommendations

Maintenance Contract Information

Training Information

Pre-Start Up Checklist

General Information Checks

Checklist items for general unit information and project details.

Casing Installation Checks

Checklist items for verifying the condition and installation of the unit casing.

Fan-Motor Installation Checks

Checklist items for fan and motor installation, alignment, and belt tension.

Pre-Start Up Checklist (Installation)

Coil & Piping Installation Checks

Checklist items for verifying correct coil and piping installation.

Filter Installation Checks

Checklist items for ensuring proper air filter installation and orientation.

Damper Installation Checks

Checklist items for verifying the operation of mixing box and economizer dampers.

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