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Trane SXHJ090-162 User Manual

Trane SXHJ090-162
200 pages
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could
result in death or serious injury. When working on the equipment, observe all precautions in the literature
and on the tags, stickers, and labels that are attached to the equipment.
IntelliPak™ II
Commercial Single-Zone Rooftop Air Conditioners
with CV, VAV, SZVAV, or RR Controls
August 2013 RT-SVX24J-EN
Installation, Operation,
and Maintenance
“F0” and later design sequence
SEHJ090-162 SSHJ090-162
SFHJ090-162 SXHJ090-162
SLHJ090-162

Table of Contents

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Trane SXHJ090-162 Specifications

General IconGeneral
BrandTrane
ModelSXHJ090-162
CategoryAir Conditioner
LanguageEnglish

Summary

Warnings, Cautions and Notices

Safety Warnings and Precautions

Covers important warnings regarding field wiring, grounding, PPE, and environmental concerns.

Overview of Manual

Revision Summary

Details the changes and updates in the current manual version.

Model Number Descriptions

Unit Inspection

Pre-Installation Inspection Steps

Covers checks for shipping damage, material shortages, and location clearances.

Storage Recommendations

Guidelines for storing the unit to prevent condensate formation and damage.

General Information

Unit Identification and Components

Details on unit nameplate, acronyms, unit description, and control module functions.

General Information

Control Modules Overview

Details on Rooftop Module (RTM), Compressor Module (MCM), Human Interface Module (HI), etc.

General Information

Specific Module Functions

Descriptions of MPM, MDM, and VCM modules and their functionalities.

General Information

Input Devices and System Functions

Describes CV/VAV unit inputs like sensors (Supply Air, Return Air, Evaporator Temp) and switches (Filter Switch).

General Information

Control Functions and Sensors

Details on controls like Low Pressure Control, Head Pressure Control, Lead-Lag, and sensors like Freezestat.

General Information

Environmental Sensors and Controls

Information on Humidity, Pressure, and Temperature sensors, and Space Pressure Transducer.

General Information

Specific Unit Operations

Details on Supply Air Temp Low Limit, Freezestat, Compressor Breakers, and CV unit operations.

General Information

VAV Unit Operations

Explains VAV operations like Occupied Heating, Daytime Warm-up, and Duct Static Pressure Control.

General Information

Unit Control Modules Overview

Explains the role and function of various unit control modules.

General Information

Single Zone VAV (SZVAV) Operations

Details SZVAV operations including Supply Fan Control, VFD Control, Ventilation, and Space Pressure Control.

General Information

SZVAV Operation Details

Explains SZVAV operations like Occupied Cooling, Economizer, Heating, and DX Cooling sequences.

Unit Clearances

Minimum Required Clearance

Specifies minimum operating and service clearances for unit installations.

Unit Clearances

Multiple Unit Placement Considerations

Guidance on staggering units and cooling tower placement relative to intakes.

Dimensional Data

Unit Top/Front View Diagram

Diagram illustrating unit dimensions and key measurement points.

Dimensional Data

One-Piece Unit Dimensions

Table detailing dimensions for one-piece air-cooled units without ERW.

Dimensional Data

Two-Piece Unit Dimensions

Table detailing dimensions for two-piece air-cooled units without ERW.

Dimensional Data

Two-Piece ERW Unit Dimensions

Table detailing dimensions for two-piece air-cooled units with ERW.

Dimensional Data

Two-Piece Unit Dimensions Continued

Table detailing dimensions for two-piece air-cooled units, continued.

Dimensional Data

Two-Piece Evaporative Condenser Dimensions

Table detailing dimensions for two-piece evaporative condenser units.

Dimensional Data

Two-Piece Evaporative Condenser Dimensions Continued

Table detailing dimensions for two-piece evaporative condenser units, continued.

Dimensional Data

Two-Piece Evaporative Condenser Dimensions Continued

Table detailing dimensions for two-piece evaporative condenser units, continued.

Dimensional Data

Three-Piece Unit Air-Cooled Dimensions

Table detailing dimensions for three-piece air-cooled units.

Dimensional Data

Three-Piece Unit Air-Cooled Dimensions Continued

Table detailing dimensions for three-piece air-cooled units, continued.

Dimensional Data

Three-Piece Unit Air-Cooled Dimensions Continued

Table detailing dimensions for three-piece air-cooled units, continued.

Dimensional Data

Three-Piece Unit Evaporative Condenser Dimensions

Table detailing dimensions for three-piece evaporative condenser units.

Dimensional Data

Three-Piece Unit Evaporative Condenser Dimensions Continued

Table detailing dimensions for three-piece evaporative condenser units, continued.

Dimensional Data

Airflow Configuration Dimensions

Table detailing downflow/horizontal airflow configuration dimensions.

Dimensional Data

Airflow Configuration Dimensions Continued

Table detailing downflow/horizontal airflow configuration dimensions, continued.

Dimensional Data

Airflow Configuration Dimensions Continued

Table detailing downflow/horizontal airflow configuration dimensions, continued.

Dimensional Data

Airflow Configuration Dimensions Continued

Table detailing downflow/horizontal airflow configuration dimensions, continued.

Dimensional Data

Evaporative Condenser Water Connections

Diagram showing water connection locations for evaporative condensers.

Dimensional Data

Electrical Entry Details

Diagram illustrating electrical entry details and locations.

Weights

Approximate Operating Weights

Table showing approximate operating weights for various unit types and tonnages.

Component Weights

Table detailing weight of individual unit components by tonnage.

Weights

Component Weights Continued

Table detailing weight of individual unit components, continued.

Weights

Component Weights Continued

Table detailing weight of individual unit components, continued.

Roof Curb Weights

Table showing roof curb weights for air-cooled and evaporative condensing units.

Installation

Roof Curb and Ductwork Installation

Guidance on installing roof curbs and connecting ductwork.

Pitch Pocket Location

Information on locating and installing pitch pockets for power supply entries.

Installation

Pitch Pocket Dimensions

Table providing pitch pocket dimensions in inches.

Ductwork Conversion

Diagram illustrating ductwork conversion methods.

Installation

Field Ductwork Conversion Procedure

Steps for converting horizontal ductwork from right to left side.

Installation

Ductwork Conversion Illustration

Diagrams illustrating ductwork conversion details.

Unit Rigging and Placement

Rigging Heavy Objects Safely

Safety warnings and procedures for rigging and lifting heavy unit components.

One-Piece Unit Rigging

Illustrations and guidelines for rigging one-piece units with three lifting lugs.

Unit Rigging and Placement

One-Piece Unit Rigging

Illustrations for rigging one-piece units with four lifting lugs.

Two-Piece Unit Rigging

Illustrations for rigging two-piece units with two lifting lugs.

Unit Rigging and Placement

Two-Piece Unit Rigging

Illustrations for rigging two-piece units with three lifting lugs.

Air-Cooled and Evaporative Condensers—Three-Piece Unit Fit Up

Air-Cooled and Evaporative Condensers—Two-Piece Unit Fit Up

Complete Tubing and Wiring Connections

Air-Cooled Tubing Connection

Instructions for connecting refrigerant tubing for one-piece and multi-piece air-cooled units.

Complete Tubing and Wiring Connections

Evaporative Condenser Tubing Connection

Steps for connecting tubing for evaporative condenser units.

Complete Tubing and Wiring Connections

Electric Heat Wiring Connection

Steps for connecting electric heat power and control wires.

Power and Control Wiring Connections

General guidelines for connecting power and control wiring.

General Unit Requirements

Installation Procedures

Rigging the Unit

Steps for setting the unit on the curb, checking for levelness, and connecting drains.

Main Electrical Power Requirements

Verification of power supply compliance, grounding, and wiring connections.

Field Installed Control Wiring

Guidelines for completing field wiring for CV, SZVAV, and VAV controls.

Heating System Requirements

Details requirements for Electric, Gas, Hot Water, and Steam heating installations.

Installation Procedures

Condensate Drain Connections

Details on condensate drain connections, including traps and slope.

Shipping Hardware Removal

Procedures for removing compressor assembly, supply/exhaust fan, and evaporative condenser fan shipping hardware.

Installation Procedures

O/A Sensor and Tubing Installation

Steps for installing the Outside Air sensor and pneumatic tubing.

Evaporative Condenser Water Connections

Installation Procedures

Gas Heat Units

Instructions for connecting gas supply lines and related safety precautions.

Connecting the Gas Supply Line to the Furnace Gas Train

Steps for completing gas supply line installation and leak testing.

General Coil Piping and Connection Recommendations

Installation Procedures

Hot Water Heat Units

Details on installing hot water coils, valves, and piping configurations.

Steam Heat Units

Details on installing steam coils, valves, and piping configurations.

Installation Procedures

Disconnect Switch with External Handle

Operation and safety information for the external disconnect switch.

Main Unit Power Wiring

Power Wire Sizing and Protection Devices

Set 1. Cooling Only and Gas Heat Units

Calculations for MCA, MOP, and RDE for cooling and gas heat applications.

Set 2. Rooftop units with Electric Heat

Calculations for MCA, MOP, and RDE for electric heat applications.

Electrical Service Sizing Data

Field Installed Control Wiring

Controls using 24 VAC

Guidelines for wiring 24 VAC control devices.

Controls using DC Analog Input/Outputs

Guidelines for wiring DC analog input/output devices.

System Controls

Constant Volume System Controls

Details on remote panels and sensors for constant volume systems.

Variable Air Volume System Controls

Information on VAV system controls, including changeover contacts and remote interfaces.

System Controls

Emergency Override Sequences

Describes five predefined Emergency Override sequences for unit operation.

System Controls

Ventilation Override Module (VOM)

Details on VOM operation, customization, and default sequences.

System Control Inputs and Setpoints

System Controls

Generic Building Automation System

Describes the GBAS module for non-Trane building control system integration.

Installation Checklist

General Installation Checks

Covers general checks, rigging, electrical, heating types, and evaporative condenser checks.

Installation Checklist

Specific Installation Checks

Details checks for Electric Heat, Gas Heat, Hot Water, Steam, O/A Sensor, Electrical, and Evaporative Condenser.

Installation Checklist

Energy Recovery Wheel Checks

Checks for ERW rotation, segment engagement, and seal adjustment.

Unit Startup

Sequence of Operation

Details the operational sequence for cooling, including stages and fan speeds.

Unit Startup

Low Ambient Compressor Operation

Describes compressor operation at low ambient temperatures and bypass features.

Evaporative Condenser Sequence of Operation

Describes startup and operation for evaporative condensers including sump fill and freeze protection.

Unit Startup

Evaporative Condenser Drain Valve Setup

Procedure for setting the drain valve for 'drain' or 'hold' during power loss.

Unit Startup

Set Drain Duration Timer

Procedure for setting the drain valve duration timer for the conductivity controller.

Conductivity Controller Calibration

Steps to calibrate the conductivity controller for water treatment.

Unit Startup

Conductivity Controller Calibration Procedure

Detailed steps for calibrating the conductivity controller using a thermometer and known rating.

Procedure to set purge setpoints on the conductivity controller

Instructions for setting purge setpoints on the conductivity controller.

Unit Startup

Modulating Dehumidification (Hot Gas Reheat) Sequence of Operation

Details on modulating dehumidification, including setpoints and override conditions.

Unit Startup

Dehumidification Operation Conditions

Details conditions that disable dehumidification for VAV, SZVAV, and CV units based on temp/humidity.

Unit Startup

Energy Recovery Sequence of Operation

Explains how the ERW operates in cooling and heating modes, including frost avoidance.

Unit Startup

Gas Heating Sequence of Operation - Standard

Describes standard two-stage gas furnace operation and Honeywell ignition system.

Unit Startup

Modulating Gas Sequence of Operation

Explains the sequence of operation for modulating gas heating.

Electric Heat Sequence of Operation

Explains the sequence of operation for electric heat systems.

Unit Startup

System Operation Sequences

Details sequences for Electric Heat, SZVAV Heating, DCV, TRAQ, Return Fan, Unit Clustering, Low Charge Protection.

Unit Startup

Wet Heat Sequence of Operation

Describes operation for wet heat systems including steam and hot water.

Unit Startup Check List

Checklist for final unit startup procedures and readiness.

Unit Startup

Voltage Supply and Voltage Imbalance

Information on voltage supply requirements and phase voltage imbalance calculations.

Unit Startup

Compressor and Refrigerant System Startup

Procedures for compressor startup, charging, and operational sounds.

Service Testing—Evaporative Condenser Components

Verifying Proper Fan Rotation

Steps to verify correct rotation direction for supply, exhaust, and condenser fans.

System Airflow Measurements

Constant Volume Systems Airflow Measurement

Procedures for measuring airflow and static pressure in CV systems.

System Airflow Measurements

Variable Air Volume Systems Airflow Measurement

Procedures for measuring airflow and static pressure in VAV systems.

Exhaust Airflow Measurement (Optional)

Procedure for measuring exhaust airflow.

System Airflow Measurements

TRAQ™ Sensor Airflow Measurement

Procedure for measuring airflow using the TRAQ™ sensor with an economizer.

Performance Data

Supply Fan Performance Curves

Provides performance curves for supply fans with and without VFDs.

Airside Pressure Drop Standard Evaporator Coil

Airside Pressure Drop High Capacity Evaporator Coil

Exhaust Fan Performance

Return Fan Performance

Return Fan Performance

Component Static Pressure Drops

Table 40. Component static pressure drops (in. H2O)

Table detailing static pressure drops across various unit components.

Component Static Pressure Drops

Table 40. Component static pressure drops (in. H2O) (continued)

Table detailing static pressure drops across various unit components, continued.

Component Static Pressure Drops

Table 40. Component static pressure drops (in. H2O) (continued)

Table detailing static pressure drops across various unit components, continued.

Component Static Pressure Drops

Table 40. Component static pressure drops (in. H2O) (continued)

Table detailing static pressure drops across various unit components, continued.

Energy Recovery Wheel Component Static Pressure Drops

Low CFM Energy Recovery Wheel

Table showing static pressure drops for low CFM ERW units.

Energy Recovery Wheel Component Static Pressure Drops

Energy Recovery Wheel Component Static Pressure Drops (continued)

Table showing static pressure drops for ERW units, continued.

Energy Recovery Wheel Component Static Pressure Drops

Energy Recovery Wheel Component Static Pressure Drops (continued)

Table showing static pressure drops for ERW units, continued.

Energy Recovery Wheel Component Static Pressure Drops

Energy Recovery Wheel Component Static Pressure Drops (continued)

Table showing static pressure drops for ERW units, continued.

Energy Recovery Wheel Performance Data

Pressure Curves

Air-Cooled Condensers

Operating pressure curves for 90-ton standard and high capacity air-cooled condensers.

Pressure Curves

Air-Cooled Condensers

Operating pressure curves for 105-ton standard and high capacity air-cooled condensers.

Pressure Curves

Air-Cooled Condensers

Operating pressure curves for 120-ton standard and high capacity air-cooled condensers.

Pressure Curves

Air-Cooled Condensers

Operating pressure curves for 130-ton standard and high capacity air-cooled condensers.

Pressure Curves

Air-Cooled Condensers

Operating pressure curves for 150-ton standard air-cooled condensers.

Air-Cooled Condensers

Operating pressure curves for 90-ton standard capacity 50Hz air-cooled condensers.

Pressure Curves

Air-Cooled Condensers

Operating pressure curves for 90-ton high capacity 50Hz air-cooled condensers.

Air-Cooled Condensers

Operating pressure curves for 105-ton standard capacity 50Hz air-cooled condensers.

Pressure Curves

Air-Cooled Condensers

Operating pressure curves for 105-ton high capacity 50Hz air-cooled condensers.

Air-Cooled Condensers

Operating pressure curves for 120-ton standard capacity 50Hz air-cooled condensers.

Pressure Curves

Air-Cooled Condensers

Operating pressure curves for 120-ton high capacity 50Hz air-cooled condensers.

Air-Cooled Condensers

Operating pressure curves for 130-ton standard capacity 50Hz air-cooled condensers.

Pressure Curves

Air-Cooled Condensers

Operating pressure curves for 130-ton high capacity 50Hz air-cooled condensers.

Air-Cooled Condensers

Operating pressure curves for 150-ton standard capacity 50Hz air-cooled condensers.

Components

Standard Unit Components

Details on economizer, exhaust, and OA/RA dampers for standard units.

Damper Operation and Adjustment

Explains damper linkage, operation, and adjustment procedures.

Components

Damper Assembly Illustrations

Diagrams illustrating outside air and return air damper assembly.

Components

Economizer Assembly Illustration

Diagram illustrating the economizer assembly with TRAQ™ dampers.

Components

Damper Travel Adjustment Data

Table showing damper travel adjustment and pressure drop data.

Damper Actuator Adjustment

Adjusting Outside Air and Return Air Dampers

Step-by-step instructions for adjusting Outside Air and Return Air damper actuators.

Component Static Pressure Drops

ERW Plenum Pressure Data

Table showing plenum pressure data for ERW units.

Component Static Pressure Drops

ERW Plenum Pressure Data

Table showing plenum pressure data for ERW units, continued.

Component Static Pressure Drops

ERW Plenum Pressure Data

Table showing plenum pressure data for ERW units, continued.

Unit Startup

Energy Recovery Wheel (ERW) - Operation and Safety

Details ERW operation and highlights safety warnings for Toxic Hazards, Motor Failure, Confined Spaces, and Hazardous Voltage.

Unit Startup

ERW Startup Procedures

Steps for ERW startup, including wheel rotation and damper actuator checks.

Routine Maintenance - ERW Cleaning

Procedure for cleaning ERW segments and addressing potential damage.

Unit Startup

ERW Segment Removal

Steps for removing ERW segments, including safety warnings for voltage and rotating components.

Unit Startup

ERW Segment Replacement

Procedure for removing and replacing inner ERW segments, including safety precautions.

Unit Startup

Outer or Satellite Segment Replacement

Procedure for removing and replacing outer or satellite ERW segments.

Filtration

Information on filter types and maintenance for ERW units.

Drive Belt Replacement

Procedure for replacing the urethane stretch drive belt.

Unit Startup

Link Belt Installation

Steps for installing the link belt for the energy wheel.

Unit Startup

Seal Adjustment

Procedure for adjusting the seals on the energy wheel.

Drive Motor and Pulley Replacement

Procedure for replacing the drive motor and pulley for the energy wheel.

Unit Startup

Compressor and Refrigerant System Startup

Procedures for compressor startup, charging, and operational sounds.

Unit Startup

Compressor Oil Appearance

Guidance on inspecting compressor oil for abnormal conditions.

Compressor Operational Sounds

Description of typical operational sounds from scroll compressors.

Unit Startup

Evaporative Condenser Startup

Startup procedures for evaporative condensers, including water treatment and shipping bracket removal.

Unit Startup

Thermostatic Expansion Valves

Information on TXV adjustment, superheat measurement, and subcooling.

Standard Ambient Units

Minimum starting temperatures for standard ambient units.

Unit Startup

Electric, Steam and Hot Water Startup

Startup procedures for electric, steam, and hot water heating systems.

Gas Furnace Startup

Procedure for starting up gas furnaces, including air/fuel mixture adjustments.

Unit Startup

Two Stage Gas Furnace - High-Fire Adjustment

Steps for adjusting high-fire settings, manifold pressure, and CO2 levels.

Low-Fire Adjustment

Steps for adjusting low-fire settings for 850 & 1100 MBH furnaces.

Combustion Air Adjustment (O2)

Procedure for adjusting combustion air for optimal oxygen levels.

Unit Startup

Full Modulating Gas Furnace

Details on modulating gas furnaces including heat exchanger and unit control.

Unit Startup

Final Unit Checkout

Checklist for final unit startup procedures and readiness.

Multi-piece Unit—Trane Startup

Trane's review of multi-piece unit installation, utilities, refrigeration, and wiring.

Trane Startup Checklist

General Startup Checks

Covers general checks, rigging, electrical, heating types, and evaporative condenser checks.

Trane Startup Checklist

Specific Startup Checks

Details checks for HW/Steam heat, unit startup, fan operation, dampers, evaporative condenser, and operating log.

Service and Maintenance

Control Settings and Time Delays

Table detailing control settings and time delays for various unit functions.

Service and Maintenance

Gas Heat High Limit Settings

Table specifying high limit settings for various gas heat configurations.

Electric Heat Selection Limits

Table specifying selection limits for electric heat options.

Service and Maintenance

Electric Heat Selection Limits Continued

Table specifying selection limits for electric heat options, continued.

Compressor Circuit Breaker Electrical Characteristics

Table detailing electrical characteristics for compressor circuit breakers.

Service and Maintenance

Fuse Replacement Data and VFD Settings

Table for unit internal fuse replacement and VFD factory settings.

Service and Maintenance

Filter Data

Table providing filter dimensions and quantities for various unit models.

Service and Maintenance

Final Filter Data

Table providing final filter dimensions and quantities for various unit models.

Service and Maintenance

Fan Belt Adjustment

Procedure for inspecting and adjusting fan belts for proper tension and tracking.

Grease Recommendation

Table listing recommended greases for fan bearings.

Air-Cooled Condenser Coil Fin Data

Table detailing coil fin configuration, tube diameter, and fin density.

Service and Maintenance

Scroll Compressor Replacement

Procedure for replacing scroll compressors, including oil requirements and evacuation.

Service and Maintenance

VFD Programming Parameters

Instructions for verifying and programming VFD parameters.

Routine Maintenance Tasks

Covers VFD programming, monthly maintenance for cooling/filters, and heating season checks.

Service and Maintenance

Filters

Instructions for inspecting, cleaning, or replacing unit filters.

Service and Maintenance

Heating Season Maintenance

Inspects filters, supply fan bearings, heat exchanger, and combustion air blower.

Service and Maintenance

Coil Cleaning Procedures

Instructions for cleaning Air-Cooled, Refrigerant, Steam/Hot Water, and Evaporative Condenser coils.

Service and Maintenance

Evaporative Condenser Sump Water Management

Details on water supply, drain, operation, and care for evaporative condenser sumps.

Service and Maintenance

Microchannel Condenser Coil Repair and Replacement

Information on repairing or replacing microchannel condenser coils.

Service and Maintenance

Final Process - Unit Data Logging

Instructions for recording unit data in the provided blanks.

Unit Wiring Diagram Number

Unit Wiring Diagram Number

Unit Wiring Diagram Number

Unit Wiring Diagram Number

Unit Wiring Diagram Number

Unit Wiring Diagram Number

Warranty and Liability Clause

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