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Trane XR95 - User Manual

Trane XR95
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Owner's Guide
Indoor Units:
Air Handlers
Gas Furnaces
32-5064-WEB01

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Summary

Proper Maintenance of Air Handlers

Safety Warnings and Cautions

Essential safety warnings and cautions for operating and maintaining indoor air handlers.

Limited Warranty Information

Warranty Coverage, Terms, and Eligibility

Details on what the limited warranty covers, its duration, and who is eligible for coverage.

Warranty Exclusions and Policies

A list of items and conditions not covered by the limited warranty, including refrigerant policies.

Gas Furnace Safety Guidelines

Fire, Explosion, and Gas Leak Hazards

Critical warnings regarding fire, explosion risks, and actions to take if gas is detected.

Carbon Monoxide Poisoning Prevention

Information on preventing carbon monoxide poisoning related to furnace operation and venting.

Electrical, Water Damage, and Fiberglass Hazards

Safety precautions for units exposed to water, electrical components, and fiberglass insulation.

Additional Gas Furnace Safety Precautions

Overheating and Venting Safety

Precautions against overheating, ensuring proper venting, and preventing freeze-ups in cold weather.

Gas Furnace Air Filter Maintenance

Recommended Dealer Maintenance Procedures

Maintenance Safety and Operational Warnings

Crucial safety warnings and cautions related to hazardous gases, electrical supply, and igniter handling.

Overview

This owner's guide describes the Trane indoor units, specifically air handlers and gas furnaces, designed for residential heating and cooling. The manual emphasizes proper maintenance and safe operation to ensure optimal performance, energy efficiency, and longevity of the system.

Function Description

The Trane indoor units, including air handlers and gas furnaces, are integral components of a complete home comfort system. Air handlers are responsible for circulating conditioned air (heated or cooled) throughout the home, working in conjunction with an outdoor air conditioning or heat pump unit. Gas furnaces generate heat by burning natural gas or propane and then distribute this warm air through the home's ductwork. Both types of indoor units are designed to maintain a desired indoor temperature, providing comfort regardless of outdoor conditions. The system filters the air as it circulates, helping to improve indoor air quality by removing dust and dirt particles.

Usage Features

Operating the Trane indoor units primarily involves interacting with the thermostat, which serves as the comfort control center. Users can set desired temperatures for heating and cooling. The manual recommends setting the thermostat to 55°F in winter when away from home for a few days and 85°F in summer to save energy. For optimal comfort and energy savings, a programmable electronic thermostat is highly recommended. These thermostats allow users to program temperature settings up to four times a day, accommodating different schedules and automatically adjusting for comfort and savings. For instance, recommended settings are 68°F for heating and 78°F for cooling. Once the thermostat is set, it's advised to keep subsequent adjustments to a minimum, only changing the program when a new schedule is needed.

The system should never be stopped by shutting off the main power, as this can damage the system. If the main power is disconnected for more than three hours, the thermostat should be turned off, and users should wait at least three more hours after power is restored before turning the thermostat back on.

Continuous fan mode during cooling operation may not be appropriate in humid climates. If indoor air exceeds 60% relative humidity or feels uncomfortably humid, it is recommended to use the fan in "AUTO" mode.

For gas furnaces, it is crucial to understand safety warnings related to fire, explosion, carbon monoxide poisoning, and electrical shock. If a gas smell is detected, users should not attempt to light any appliance, touch electrical switches, or use a phone in the building. Instead, they should immediately call their gas supplier from a neighbor's phone or the fire department if the gas supplier cannot be reached. The furnace should never be operated with filters removed. If the unit has been under water, it should not be used, and a qualified service agency should be contacted.

Maintenance Features

Regular maintenance is crucial for ensuring the efficiency, safety, and longevity of both air handlers and gas furnaces.

Filter Maintenance:

The most frequent and important maintenance task for the homeowner is cleaning or replacing the air filter. Dirty filters restrict airflow, forcing the system to work harder, which increases energy consumption and operating costs. Filters should be cleaned or replaced at least once a month, or twice a month when the system is running more frequently. For semi-permanent filters, they can be removed from their frame and vacuumed. Disposable filters must be replaced monthly with the same size as originally supplied. When replacing air handler or furnace filters, always use the same size and high-velocity type as originally supplied. Filters are available from the dealer. To remove the filter from an air handler, locate the access door marked "FILTER," lift the open side of the levers, slide out the dirty filter, and replace it with a new one, ensuring the arrows on the filter point in the direction of airflow. Then, hold the door firmly and snap the levers down. For gas furnaces, filters may be located in the blower compartment (bottom or side return air inlet) or outside the furnace in a side filter frame or remote filter grille. To access, remove the blower access door, slide the filter from the rack or retaining brackets, clean or replace, and then secure it back in place, ensuring it is properly seated in both front and back retaining brackets.

Outdoor Unit Maintenance (for systems with heat pumps):

It is important to keep the outdoor heat pump unit clear of snow, ice, and debris to ensure free airflow over the coils. Blocked airflow forces the unit to work harder, increasing energy consumption. Nothing should be stacked against the side of the outdoor unit.

General System Care:

The enamel finish of the indoor unit can be cleaned with ordinary soap and water. For stubborn grease spots, a household detergent can be used. Lacquer thinner or other synthetic solvents should be avoided as they may damage the finish. The manual explicitly states that the unit is not a household appliance and requires professional maintenance and repair. Homeowners should not attempt "do-it-yourself" repairs on an in-warranty unit, as this may void the warranty. Other than filter maintenance, adjustments should not be made to the system.

Professional Dealer Maintenance (Gas Furnaces):

A qualified service professional should perform an annual inspection of the furnace before the heating season. This inspection includes:

  1. General Inspection: Examining flue product carrying areas for obstructions, checking the vent connector for proper placement and condition, ensuring return air duct connections are sound and sealed, verifying the furnace's physical support, looking for signs of deterioration, checking burner flames for good adjustment, and ensuring fresh air inlet and vent are clear.
  2. Blowers: While blower motor bearings are factory lubricated, annual cleaning of the blower wheel and housing is recommended for maximum air output and must be performed by a qualified servicer.
  3. Igniter: The hot surface direct ignition device automatically lights the burners and is very fragile, requiring careful handling.
  4. Burners: Burners do not typically require scheduled servicing, but accumulation of foreign material can cause yellowing flames or delayed ignition, indicating a service call is needed. For best operation, burners should be cleaned annually using brushes and a vacuum cleaner. This involves turning off gas and electric power, removing the top burner bracket, and lifting the burner from the orifice. Care must be taken not to break the igniter.
  5. Heat Exchanger/Flue Pipe: These components must be inspected for signs of corrosion or deterioration at the beginning of each heating season by a qualified service technician and cleaned annually.
  6. Circuit Protection: If the blower or gas valve fails, the cause could be a circuit breaker or a loose/blown fuse. Replacing a fuse or resetting a circuit breaker may resolve the issue.
  7. Operation Environment: The furnace should not be operated in a corrosive atmosphere. Paint solvents, cleaning chemicals, spray propellants, and bleaches should not be used near the furnace, as their fumes can lead to heat exchanger and vent system deterioration.
  8. Condensate Drains: If a cooling coil is installed with the furnace, condensate drains should be checked and cleaned periodically to ensure free drainage and prevent water damage. Furnace drains should also be checked and cleaned at the start of each heating season.
  9. Air Circulation: The blower can be operated continuously for both heating and cooling to ensure constantly filtered air and more even temperatures. This is achieved by setting the comfort control fan selector to "ON."

Safety Precautions (Gas Furnaces):

The manual contains several warnings regarding safety hazards:

  • Burn Hazard: Do not manually light the furnace.
  • Blocked Vent Shut-off: The furnace has a blocked vent shut-off system; if the vent is blocked, a pressure switch will shut off the furnace. A qualified servicer should be called.
  • Propane Gas: Propane gas is heavier than air and can collect in low areas. If the furnace is in a basement or confined space, a gas detecting warning device is strongly recommended.
  • Sharp Edge Hazard: Be careful of sharp edges on equipment during installation or servicing.
  • Electric Shock Hazard: Disconnect power to the unit before removing the blower door or performing any servicing.
  • Blower Door Switch: The unit is equipped with a blower door switch that cuts power when the door is removed. The unit must not be altered to operate with the door removed or ajar, as this can allow dangerous fumes to escape. All panels must be securely closed.
  • Combustible Materials: The furnace area must be kept clear of combustible materials, gasoline, and other flammable vapors and liquids. Insulating materials may be combustible and should be kept clear from the furnace.
  • Combustion Air: The combustion air for the furnace must be fresh and uncontaminated. Products like paints, varnishes, laundry bleaches, detergents, and household cleaners release fumes that can deteriorate the heat exchanger and vent system; these products should not be stored near the furnace.
  • Venting: For horizontally vented furnaces, the vent and inlet terminals must be located at least 12 inches (18 inches in Canada) above the normally expected snow accumulation level. Do not attempt to change the venting system.

The manual emphasizes that if electrical, fuel, or mechanical failures occur, the gas supply should be immediately turned off at the manual gas valve before turning off electrical power to the furnace. A qualified service agency should then be contacted.

Trane XR95 Specifications

General IconGeneral
EfficiencyUp to 95% AFUE
TypeGas Furnace
Ignition SystemHot Surface Ignition
StagesSingle-stage
CabinetHeavy-Gauge Steel
Fuel TypeNatural Gas
Heating Capacity40, 000 to 120, 000 BTU/h
Warranty10-Year Limited Warranty on Heat Exchanger
Sound LevelLow

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