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REPLACING THE CABLE
l Engage the clutch by turning the clutch knob to the “ENGAGE” position.
l When inserting the cable into the drum, insert it into the correct end of the hole
provided. Tighten the screws.
l Operate the winch an re-spool the cable around the drum tightly.
CAUTION: To keep the stated tension, be sure the cable is wrapped on the drum
tightly.
WARNING: Always replace damaged cable with manufacturer’s identical
replacement part.
MAINTENANCE
l Periodically check tightness of mounting bolts and electrical connections. Remove
all the dirt or corrosion and always keep clean.
l Do not attempt to disassemble the gearbox. Repairs should be done by the
manufacturer or authorized repair center.
l The gearbox has been lubricated using high temperature lithium grease in the
factory. No internal lubrication is required except when being repaired.
TROUBLE SHOOTING
SYMPTOM POSSIBLE CAUSE
SUGGESTED ACTION
Motor does not
turn on
-Switch Assembly not
connected properly
-Insert switch assembly all the way into the
connector.
-Loose battery cable
connections
-Tighten nuts on all cable connections.
-Defective switch
assembly
-Replace switch assembly.
-Defective motor
-Check for voltage at armature port with Switch
pressed. If voltage is present, replace motor.
-Water has entered
motor
-Allow to drain and dry. Run in short bursts
without load until completely dry.
Motor runs but
cable drum does
not turn
-Clutch not engaged
-Turn clutch to the “In” position. If problem
persists, a qualified technician needs to check
and repair.
Motor runs
slowly or without
normal power
-Insufficient current or
voltage
-Battery weak recharge. Run winch with vehicle
motor running.
-Loose or corroded battery cable connections.
Clean, tighten, or replace.
Motor
overheating
-Winch running time
too long
-Allow winch to cool down periodically.
Motor runs in
one direction
only
-Loose or corroded
battery cable or motor
cable connections.
-Clean and tighten.
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