TRAVELLER 2500 User Manual

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2500lb.Winch
User Manual & Operating Instructions
Performance Specifications
Max Line Pull
2500lbs.(1134kgs)
Gear reduction ratio
170:1
Motor
Permanent magnet DC12V motor with 1.1hp output
Overall Dimensions
12.7in.( 323mm) L × 4.45in.( 113mm) W × 4.4in.( 112 mm) H
Drum size
1.46in.( 37mm) D × 3.15in.( 80 mm) L
Cable
45.9ft.(14.0m) L of 3/16in.(4.8mm) D
Net weight
21.7lbs.(9.86kgs)
Product Overview
This winch is equipped with a permanent magnet motor and is designed for
intermittent duty general use. This winch is not to be used for industrial lifting or
moving people. Improper operation could damage the winch and void the warranty.
Free spool clutch is operated by a pull and turn knob, which disengages the gearbox,
allowing the cable to be released.

TRAVELLER 2500 Specifications

General

Brand	TRAVELLER
Model	2500
Category	Winches
Language	English

Summary

Performance Specifications

Product Overview Summary

Description of the winch's design for intermittent duty, its limitations, warranty voiding conditions, and the operation of its free spool clutch.

Installation

Winch Mounting and Wiring

Instructions for securely mounting the winch and correctly connecting the battery cables, including a diagram for reference.

Switch Controller Mounting

Guidance on mounting the control switch for ATV and UTV applications, with visual steps for attachment.

Operation

Basic Winching Procedure

Steps for engaging the clutch, attaching the load, pulling the cable, and operating the switch for winching.

Post-Operation Cable Management

Instructions for re-spooling the cable after completing a winching operation to maintain tension and proper storage.

Replacing the Cable

Cable Replacement Steps

Detailed procedure for replacing the winch cable, including clutch engagement, insertion into the drum, and tightening.

Maintenance and Troubleshooting

Routine Maintenance Checks

Guidelines for periodically checking mounting bolts, electrical connections, and keeping the winch clean.

Troubleshooting Common Issues

Identifies common winch symptoms, their potential causes, and suggested corrective actions for resolution.

Winch Assembly and Parts

Winch Component Diagram

An exploded view illustration detailing the assembly of the winch components with reference numbers.

Parts List

A comprehensive list of all winch parts, including part numbers, quantities, and descriptions for ordering or identification.

Safety Precautions

General Safety Warnings

Crucial safety advice covering load limits, operation with people, overloading, and cable condition.

Safe Operation Practices

Guidelines for operating the winch safely, including avoiding certain conditions, using PPE, and handling loads.

Performance Data

Line Speed and Motor Current

Table detailing line speed and motor current draw at different load capacities for the first layer of cable.

Line Pull and Cable Capacity

Chart showing rated line pull and total rope capacity on the drum for each cable layer.