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TRAVELLER 3500 User Manual

TRAVELLER 3500
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Tractor Supply Company
R
0
www.tractorsupply.com For customer support call 1-888-376-9601 0
3500lb.Winch
User Manual & Operating Instructions
Performance Specifications
Max Line Pull
3500lbs.(1588kgs)
Gear reduction ratio
170:1
Motor
Permanent magnet DC12V motor with 1.3hp output
Overall Dimensions
13.2in.( 335mm) L × 4.6in.( 116mm) W × 4.4in.( 112 mm) H
Drum size
1.46in.( 37mm) D × 3.15in.( 80 mm) L
Cable
42ft.(12.8m) L of 1/5in.(5.2mm) D
Net weight
23.6lbs.(10.7kgs)
Product Overview
This winch is equipped with a permanent magnet motor and is designed for
intermittent duty general use. This winch is not to be used for industrial lifting or
moving people. Improper operation could damage the winch and void the warranty.
Free spool clutch is operated by a pull and turn knob, which disengages the gearbox,
allowing the cable to be released.
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TRAVELLER 3500 Specifications

General IconGeneral
BrandTRAVELLER
Model3500
CategoryWinches
LanguageEnglish

Summary

Performance Specifications

Key Performance Metrics

Summarizes critical winch specifications including line pull, gear ratio, motor, dimensions, drum size, cable, and weight.

Product Overview

Introduces the winch's general use, operational limitations, and warnings about potential warranty voiding.

Installation and Mounting

Mounting and Wiring Procedures

Details on securing the winch, ensuring correct cable winding direction, and connecting power to the battery.

Functional Verification and ATV Mounting

Steps to check drum rotation and clutch engagement, along with specific guidance for ATV installations.

UTV Mounting Guide

Provides illustrated steps for mounting the winch switch and components onto a UTV dashboard.

Operation and Cable Management

Winching Procedure

Instructions for engaging the clutch, connecting the load, and operating the winch controls for pulling.

Operation Precautions

Important warnings and cautions for safe and effective winch use, including cable turns and load limits.

Maintenance and Troubleshooting

Cable Replacement and Care

Guidelines for replacing the winch cable and maintaining proper tension during re-spooling.

General Maintenance

Advice on checking connections, cleaning, and gearbox lubrication requirements for the winch.

Troubleshooting Common Issues

Identifies common winch problems, their possible causes, and suggested solutions for motor and drum operation.

Safety Precautions

Load Handling and Usage Limits

Key safety rules covering lifting people, overloading, prolonged pulls, and cable usage with loads.

Safe Operating Environment

Guidelines for vehicle operation, awareness of danger zones, and personal protective equipment during use.

Performance Data

Line Speed and Motor Current

Presents data on how line speed and motor current vary with different load weights.

Line Pull and Cable Capacity

Details the rated line pull and total rope capacity on the drum for each cable layer.

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