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Trek Rail 9.5 Gen 4 User Manual

Trek Rail 9.5 Gen 4
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2023 Carbon Rail
9.5, 9.7, 9.8, and 9.9 Gen 4
SERVICE MANUAL
Rev 1 January 2023
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Trek Rail 9.5 Gen 4 Specifications

General IconGeneral
BatteryBosch PowerTube 625Wh
DisplayBosch Purion
ChargerBosch Standard 4A
CrankE*thirteen E*spec Plus, 34T
Crankset Length165mm
HeadsetFSA IS-2, 1-1/8" top, 1.5" bottom
Frame MaterialAlpha Platinum Aluminum
Frame FeaturesRemovable Integrated Battery (RIB)
ForkRockShox 35 Gold RL
Rear ShockRockShox Deluxe Select+, 230x57.5mm
MotorBosch Performance Line CX
Rear DerailleurShimano Deore M6100, 12 speed
ShiftersShimano Deore M6100, 12 speed
CassetteShimano Deore M6100, 10-51, 12-speed
ChainShimano Deore M6100
BrakesShimano 4-piston hydraulic disc
WheelsetBontrager Line Comp 30
TiresBontrager XR5 Team Issue, 29x2.50"
HandlebarBontrager Line, 35mm, 780mm width
StemBontrager Line, 35mm, Knock Block, 0 degree
SaddleBontrager Arvada
SeatpostTranzX JD-YSP18

Summary

Headset and Knock Block System

Active Braking Pivot (ABP) System

Rocker Pivot and Seatstay Assembly

Geometry Adjustment with Mino Links

Main Pivot and Chainstay Assembly

Shock Mount Installation

Shock Mount Dimensions

Provides shock dimensions including eye-to-eye length, stroke, and widths.

Cable Routing: Rail 9.8/9.9 System Controller

Cable Routing: Rail 9.5/9.7 LED Remote

Frame Guards and Bottle Cage Installation

Adhesive Guard and Pad Application

Instructions for cleaning and applying adhesive guards and pads to the frame.

Display and Remote Components

System Controller and Mini Remote

Details for the System Controller and Mini Remote used on Rail 9.8 and 9.9.

Display Cover and LED Remote

Details for the Display Cover and LED Remote used on Rail 9.5 and 9.7.

RIB Battery Assembly

RIB Docking Assembly

Lower Assembly

Step-by-step guide for the lower assembly of the RIB docking system.

Upper Assembly

Step-by-step guide for the upper assembly of the RIB docking system.

Drive System Components

Drive Unit and Mounting Bolts

Details on installing the drive unit and its mounting bolts.

Speed Sensor Installation

Instructions for installing the speed sensor and rotor magnet.

Battery Charge Port

Details on the battery charge port installation and components.

Technical Specifications

Frame and Drivetrain Specs

Covers chainline, chainring, brake mount, tire size, and wheel set specifications.

Component Fitment and Compatibility

Details water bottle fit, seat post, kickstand mount, and fork specifications.

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