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Trojan Technologies Aquafine CSL Series - User Manual

Trojan Technologies Aquafine CSL Series
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READ THIS MANUAL
PLEASE KEEP FOR PERMANENT REFERENCE
Part No. 115-1 Rev D 09/10
This manual covers the installation, operation and general maintenance requirements for Aquafine Ultraviolet
Water Treatment equipment.
DISINFECTION • TOC REDUCTION • OZONE DESTRUCTION • CHLORINE/CHLORAMINE DESTRUCTION
CSL Series
Installation & Operation Manual
It is imperative that those responsible for the installation of this equipment,
as well as operating personnel, read this manual and carefully follow all
instructions and guidelines.
EQUIPMENT OPERATORS AND INSTALL-
ERS MUST COMPLY WITH OPERATIONAL SAFETY REQUIRE-
MENTS.

Questions and Answers

Summary

Instruction

Purpose and Scope

Defines the manual's purpose and intended audience for CSL Series models.

General Safety Warnings

Highlights critical safety precautions for servicing the unit and UV lamp exposure.

Description of CSL Series

The CSL Series

Introduces the CSL Series UV technology, compact design, and ease of installation.

Unit Components

Identifies key components like treatment chamber, control cabinet, sample/drain ports.

Description of Components

Quartz Sleeves and Lamps

Details the quartz sleeves and lamps, their function and assembly.

Standard Control Panel

Describes the control panel features, including ballast and controller.

Installation Procedures

Installation Guidelines

Provides general guidelines and procedures for installing CSL Series units.

Location Requirements

Specifies ideal environmental and operational conditions for unit placement.

Electrical Power Requirements

Details electrical connection requirements and voltage considerations for the unit.

Plumbing Requirements

Outlines plumbing requirements, including pipe load limits and water hammer prevention.

Grounding Warning

Emphasizes the critical importance of proper grounding for safety and warranty.

Quartz Sleeve Installation

Step-by-step guide for installing quartz sleeves, including handling and sealing.

DE UV Lamp Installation

Procedures for installing Double-ended (DE) UV lamps, prior to 1999 models.

SE UV Lamp Installation

Procedures for installing Single-ended (SE) UV lamps.

HT Lamp Installation

Procedures for installing High Temperature (HT) UV lamps.

Operation of UV Unit

Operational Guidelines

General guidelines for operating the UV treatment unit safely and efficiently.

Powering Up the Unit

Step-by-step instructions for safely powering on the UV unit.

UV Lamp Operation Warning

Critical safety warning about looking at UV lamps and operating outside the chamber.

Analog Controller Features

Lamp Status Display

Explains the LED display and running time meter for monitoring UV lamp status.

S-254 UV Optical Sensor

Describes the optional UV sensor for monitoring UV intensity and detecting changes.

Setting the S-254 UV Optical Sensor

Details how to access and adjust the settings for the UV optical sensor.

Setting Analog Controller Parameters

Provides step-by-step instructions for setting various parameters on the analog controller.

Alarm Contacts and Sensor Alarm

Explains alarm contacts and how to interpret and address sensor alarms.

4-20 mA Sensor Signal

Describes the optional 4-20mA output signal from the UV optical sensor.

T-120 Temperature Controller

Details the function and operation of the T-120 temperature controller for UV units.

UV & Temperature Monitoring System Operation

Alarm Display Screen

Explains the alarm display screen for UV and temperature alarms.

System Setup and Main Menu

Guides users through the setup process and accessing the main menu.

Accessing Parameters

Outlines how to access and modify parameters within the system.

UV Intensity Display Settings

Details options for displaying UV intensity in relative or absolute units.

UV Alarm Set Point

Explains how to set and manage the UV alarm threshold.

Setting UV 100% Level

Guides on setting the reference point for 100% UV intensity.

Setting Temperature Display Units

Details how to select temperature units (°F or °C) or disable the display.

Setting Temperature Alarm Setpoint

Explains how to configure the temperature alarm set point for the unit.

Alarm Indications

Describes the indicators for Low UV and High Temperature alarms.

Recommended Maintenance Guidelines

Preventative Maintenance Schedule

Provides a schedule for routine preventative maintenance tasks.

Maintenance Procedures

Safety Requirements

Lists mandatory safety requirements for operating and servicing the UV unit.

Operating Conditions

Outlines safe operating conditions, including water flow and cycle limits.

Cleaning Procedures

Covers cleaning the unit, quartz sleeves, and detector window.

Leak Inspection and Repair

Details on inspecting for leaks, and specific steps for tube and end plate leaks.

Component Inspection

Inspects lamp sockets, cooling fan, and LED display.

Replacement and Sampling

Procedures for ballast replacement and water sampling.

Performance Monitoring

Methods for measuring performance, sampling, and air filter maintenance.

Analog Troubleshooting

System Not Operating

Troubleshooting guide for issues where the system is not operating.

Lamp Not Operating

Troubleshooting steps for when UV lamps are not operating or showing errors.

Troubleshooting Leaking

Addresses common causes and remedies for leaks in the UV unit.

Troubleshooting Lamp Failure

Details probable causes and solutions for premature UV lamp failure.

Lamp Socket Burning

Identifies causes and remedies for lamp socket burning issues.

UV Sensor Issues

Troubleshooting for issues related to UV sensor readings and performance.

UV System Performance Issues

Addresses non-performance issues related to bacteria, TOC, and Ozone treatment.

Troubleshooting UV & Temp. Monit. System

System Not Operating

Troubleshooting steps for when the UV & Temp Monitoring System is not operating.

High Temperature LED Illuminated

Explains the cause and remedy when the high temperature LED is illuminated.

Testing the Detector

Provides procedures for testing the detector using a voltmeter on DC.

UV Lamps Will Not Turn On

Troubleshooting steps for when UV lamps fail to turn on.

Low UV Irradiance

Addresses issues when the Low UV Irradiance LED is illuminated.

Red Screen Alarms

Explains causes and remedies for red screen flashing (high temperature).

Blue Screen Alarms

Explains causes and remedies for blue screen flashing (low irradiance).

Detector Testing Procedures

Procedures for testing detector output signals with a voltmeter.

Water Temperature Alarms

Troubleshooting for unit shut-off when water temp exceeds limits.

UV Alarm Issues

Troubleshooting steps when the UV alarm does not operate correctly.

Warranty Information

Warranty Conditions

Lists conditions that will void the equipment warranty.

Warranty Terms and Conditions

Details the terms, conditions, and exclusions of the Aquafine equipment warranty.

Trojan Technologies Aquafine CSL Series Specifications

General IconGeneral
ModelAquafine CSL Series
ManufacturerTrojan Technologies
Flow RateVaries by model (specific flow rates not provided)
UV Lamp TypeLow Pressure High Output Amalgam
Validated toUSEPA and other international standards
Power SupplyVaries by model
CertificationsCE

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