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Trojan GC2 - User Manual

Trojan GC2
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USER’S GUIDE
TROJAN
®
GC2 48V
LITHIUM-ION BATTERY
© 2021, Trojan Battery Company, LLC

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Trojan GC2 Specifications

General IconGeneral
BrandTrojan
ModelGC2
CategoryCamera Accessories
LanguageEnglish

Summary

Your Trojan Lithium-Ion Battery

Safety

Equipment Needed

Battery Installation

Inspection and 12 V Accessories

Inspect battery for physical damage, check terminals for cleanliness and dryness.

Terminals and Torque Values

Specifies terminal type, torque, and hardware installation to prevent high resistance and fire.

Correct Hardware Installation

Proper placement of lugs and washers to ensure good contact and prevent heating.

Cable Size

Guidance on selecting appropriate cable gauge for expected load and avoiding voltage drop.

Connecting Batteries in Banks

Instructions for connecting multiple batteries in parallel to increase capacity, not series.

Ventilation

Ensure sufficient airflow to prevent heat build-up; no specific ventilation requirements.

Battery Orientation

Batteries must be installed vertically with terminals on top.

Battery Environment

Store and install batteries in a clean, cool, dry place, away from water, oil, and dirt.

Temperature

Operating temperature ranges and how temperature affects battery life and capacity.

Battery Start-Up

Step-by-step guide to turn the battery on and off using the status button and LEDs.

Indicator LEDs

Explanation of the status button and indicator LEDs (Blue, Red, Green) for SOC and alarms.

CAN Bus

Information on the CAN bus interface for communication and diagnostics, and its optional use.

Preventative Maintenance

Inspection

Check battery appearance, terminals, and cables for cleanliness and damage.

Cleaning

Clean battery terminals and connectors to prevent corrosion and maintain performance.

Charging

Background

Use of recommended chargers and charging profiles for best results.

Initial Charging

Steps for initial charging of new batteries, including voltage checks.

Balancing

How lithium-ion batteries maintain cell balance for full capacity delivery.

Initial Charging Cycles

Expected behavior during first charging cycles for multi-battery systems.

Charging Profiles

Recommended I-E charging profile and voltage range for optimal battery performance.

Charging at Temperatures Below 68°F (20°C)

Adjust maximum charging currents at lower temperatures and prohibit charging below 32°F.

Charging Procedure

Step-by-step guide for correctly connecting and starting the charging process.

Other Charging Information

Notes on charger types, LED indicators during charging, and dealing with low state of charge.

Storage and Shipping

Maximizing the Performance of Your Battery

What to Expect from Your Trojan Lithium-Ion Battery

Electrical Specifications

Charging

Charging voltage, float voltage, cutoff, peak and continuous charge current limits.

Discharging

Maximum continuous and peak discharge current limits.

Protection Limits: Automatic Safety Shutdown

Conditions under which the battery automatically shuts down to prevent damage.

Battery Recycling

Battery Abbreviations

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