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Troy-Bilt 12088 - Page 53

Troy-Bilt 12088
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Maintenance/Repairs
Photo
5-24:
Spring
and
plunger
as-
sembly.
a tiller that goes into REVERSE on
its own.
3. Use your left hand to hold the
WheelsfTines/PTO Drive Lever up
in
REVERSE, while briefly
pulling out the engine start rope.
The reverse disc should turn the
lower pulley (see Photo 5-26).
If
not, or it requires a lot
of
pressure
to hold the lever up in REVERSE,
then the reverse adjustment bolt
must be adjusted downward.
When correctly adjusted, the
WheelsfTines/pTO Drive Lever
should
"pop"
out
of
reverse when
the lever
is
released, but not re-
quire exceptional effort to hold it
up
in the reverse position.
4. Shift the WheelsfTines/PTO
Drive Lever to REVERSE and
then let it go. The lever should re-
turn to NEUTRAL.
If
not, the re-
verse adjustment bolt will have to
be adjusted upward.
Photo
5-25: With
shift
lever
in
NEU-
TRAL,
only
the re-
verse
disc
should
turn
when
starter
_______
~"=O":"':-=-
_
_..J
rope
is
pulled
out.
Photo
5-26: With
shift
lever
in
RE-
VERSE, the reverse
disc
should
turn
the
~"''"'''..
transmission
pulley
when the
starter
rope
is
pulled
out.
'"'-L-_~--=C-=-----'
number
of
reverse drive operating
problems, as explained next.
Check
Action
of
Reverse
Disc:
1. Verify that the linkages for the
WheelsfTines/PTO Drive Lever
are lubricated with oil and the en-
gine mount bars and the belt ad-
justment block are lubricated with
grease. (See "Tiller Lubrication"
in this section.)
2. Place the WheelsfTines/PTO
Drive Lever
in
NEUTRAL.
Briefly pull out the engine recoil
start rope while watching the re-
verse disc. The disc should turn,
but the lower pulley should not
(refer to Photo 5-25).
If
the re-
verse disc turns the lower pulley,
or
if
it
is
located closer than 3/16"
to the pulley, the reverse adjust-
ment bolt should be adjusted up-
ward (see instructions that follow).
Moving the adjustment bolt up-
ward will also solve the problem
of
The spring and plunger assem-
bly is designed to prevent the re-
verse disc from making contact
with the transmission pulley until
you shift into REVERSE. When
the lever
is
in
NEUTRAL, the
switch body on the bottom
of
the
engine mount tab should be resting
squarely on top
of
the reverse ad-
justment bolt (Photo 5-24). The
reverse adjustment bolt can be ad-
justed up or down to correct a
WARNING
To
help
avoid
personal
injury,
stop
the
engine,
remove
the
electric
start
key,
disconnect
the
spark
plug
wire
and
move
the
wire
away
from
the
plug,
and
let
the
engine
and
muf-
fler
cool
down
before
inspect-
ing
or
adjusting
the
reverse
drive
parts.
When the WheelsfTines/pTO
Drive Lever is moved up into RE-
VERSE, the engine and engine
mount move down to press on the
reverse adjustment bolt (see Photo
5-24). This action compresses the
reverse spring and plunger assem-
bly, requiring you to hold the lever
up
in
REVERSE. When you re-
lease the lever, the spring automat-
ically pushes the lever back into
NEUTRAL position.
C.
Checking
and
Adjusting
the
Reverse
Drive
System
53