Troy-Bilt JUNIOR - Easy Assembly; Unpacking and Loose Parts

Section 2: Ea sy Assembly
Please follow the steps in this Section to assemb le your ECONO·HORSE" , PONY" or JUNIOR®
Model tiller and prepare it for use. Due to assembly similarities, we show one model in the as-
semb ly photos to represent the three tiller models. Steps unique to any single model(s) are
noted. These steps will
not take long and will assure correct assembly of your new tiller.
We recommend you read thi s Section all the way through
firs t. Then begin the assembly steps.
STEP 1: UNPACKING AND LOOSE PARTS
Your tiller was shipped fully assembled except for the parts shown in Photos 2-1 and 2-2. The small
hardware items are inside a plastic bag within the literature package.
If you ordered an electric start ECONO-HORSE'" or PONY®Model Tiller, you also get a second plas-
tic bag with electric start parts and hardware- it is near the battery. The battery will be in place on its
stand or in its own carton . These parts are called out later in this section .
ENGINE
THROTTLE
CABLE
(Econo-Horse Model Shown)
FORWARD
CLUTCH ROD
HANDLEBARS
MANEUVERING
CLUTCH \
LEVER
I
WHEEL
GEAR CABLE
(Except Junior)
-,
Photo 2-2 : Contents of Hardware Package.
Photo 2-1: Contents of the shipping carton.
The items in the following list are found in your
hardware bag. They are keyed to Photo 2-2.
1. One Handlebar Height Adjustment Handle.
2. One keyed washer.
3. Four plastic tie straps (Junior requires two).
4. Three hairpin cotters.
5. Two 3/8" - 16 x 1" hex head bolts.
6. Two 3/8" flat washers .
7. Two 3/8" - 16 nylon insert lock nuts.
8. One Engine Throttle Lever Knob.
9. Four #10 - 32 x 1/2" slotted head screws
(Junior requires two).
10. Four
#1 0 lockwashers (Junior requires two).
11.
Four#10 - 32 nuts (Junior requires two).
12. One Wheel Gear Lever knob (Econo-Horsa
and Pony).
2
I
•
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'\-a
• -a
"- ° 0'"
/ fI'"" ~ , 7 8 9 10 11
5 "'6
1
' t .
....
- 0"
"" 0 •
(See detailed hardware list)
11 10 9
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12
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7