Troy-Bilt Pony TB465SS User Manual

Operator’s Manual
4-Cycle Gasoline Trimmer
SUPER BRONCO TB415CS/
PONY TB465SS
SAVE THESE INSTRUCTIONS
For service call 1-800-828-5500 in the United States, or
1-800-668-1238 in Canada, to obtain a list of authorized
service dealers near you. For more details about your unit, visit
our website at www.troybilt.com.
DO NOT RETURN THE UNIT TO THE RETAILER. PROOF OF
PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE.
THIS PRODUCT IS COVERED BY ONE OR MORE U.S.
PATENTS. OTHER PATENTS PENDING.
Service on this unit both within and after the warranty period
should be performed only by an authorized and approved
service dealer.
All information, illustrations, and specifications in this manual
are based on the latest product information available at the
time of printing. We reserve the right to make changes at any
time without notice.
Copyright© 2006 MTD SOUTHWEST INC, All Rights Reserved.
WARNING: When using the unit, you must follow the
safety rules. Please read these instructions before
operating the unit in order to ensure the safety of the
operator and any bystanders. Please keep these
instructions for later use.
SPARK ARRESTOR NOTE
NOTE: For users on U.S. Forest Land and in the states of
California, Maine, Oregon and Washington. All U.S. Forest
Land and the state of California (Public Resources Codes 4442
and 4443), Oregon and Washington require, by law that certain
internal combustion engines operated on forest brush and/or
grass-covered areas be equipped with a spark arrestor,
maintained in effective working order, or the engine be
constructed, equipped and maintained for the prevention of
fire. Check with your state or local authorities for regulations
pertaining to these requirements. Failure to follow these
requirements could subject you to liability or a fine. This unit is
factory equipped with a spark arrestor. If it requires
replacement, ask your LOCAL SERVICE DEALER to install the
Accessory Part #791–180890 Spark Arrestor Kit.
CALIFORNIA PROPOSITION 65 WARNING
P/N 769-01954C (12/06)
TABLE OF CONTENTS
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . .2
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Oil and Fuel Information . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Starting/Stopping Instructions . . . . . . . . . . . . . . . . . . . . . .7
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Maintenance and Repair Instructions . . . . . . . . . . . . . . . .9
Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E16
WARNING
THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO
CAUSE CANCER, BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.

Troy-Bilt Pony TB465SS Specifications

General

Brand	Troy-Bilt
Model	Pony TB465SS
Category	Trimmer
Language	English

Summary

Rules for Safe Operation

Important Safety Instructions

General safety guidelines and precautions for operating the unit.

Safety Warnings for Gas Units

Specific safety precautions related to gasoline and fuel handling.

While Operating

Safety rules to follow during the operation of the trimmer.

Other Safety Warnings

Additional safety advice and storage precautions for the unit.

Know Your Unit

Applications

Lists the various uses and tasks for the trimmer.

Assembly Instructions

Install Cutting Attachment Shield

Step-by-step guide for attaching the cutting shield.

Adjusting the D-Handle

Instructions for properly positioning and securing the D-handle.

Oil and Fuel Information

Recommended Oil Type

Specifies the correct oil for the engine and its importance.

Adding Oil to Crankcase: Initial Use

Guide for adding oil to a new unit before starting.

Fueling the Unit

Instructions and safety precautions for filling the fuel tank.

Starting and Stopping Instructions

Starting Instructions

Detailed steps for starting the trimmer engine.

Stopping Instructions

Procedures for safely shutting down the trimmer.

Operating Instructions

Holding the Trimmer

Proper stance and grip for operating the trimmer.

Tips for Best Trimming Results

Advice for efficient and effective grass trimming.

Fixed Line Installation

Guide for installing the trimmer line.

Maintenance and Repair Instructions

Maintenance Schedule

Table outlining required maintenance tasks and frequencies.

Checking the Oil Level

Steps to check and maintain the engine oil level.

Changing the Oil

Procedure for draining and refilling the engine oil.

Air Filter Maintenance

Instructions for cleaning and maintaining the air filter.

Carburetor Adjustment

How to adjust the engine idle speed.

Rocker Arm Clearance

Procedure for checking and adjusting valve clearance.

Replacing the Spark Plug

Steps for removing, checking, and installing the spark plug.

Spark Arrestor Maintenance

How to clean or replace the spark arrestor screen.

Storage and Transporting

Guidelines for storing and transporting the unit.

Troubleshooting

Engine Will Not Start

Common causes and solutions for starting issues.

Engine Will Not Idle

Troubleshooting steps for an engine that won't idle.

Engine Will Not Accelerate

Diagnosing and fixing acceleration problems.

Engine Lacks Power or Stalls

Solutions for issues with power loss or stalling during use.

Specifications

Manufacturer's Limited Warranty