Trumpf TruSystem 7000 Service Manual

306 pages

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TruSystem 7000 Operating Table

Service Manual

Table of Contents5
Important Information11
Safety Information13
Safety During Repair Work13
Liability14
Disposal14
Explanation of Symbols15
Glossary16
Operating Table Overview17
Remote Control ▸System◂ (Secured) Menu19
Test Procedures23
Safety Information for the Batteries (#1533137)24
Tools, Measuring Equipment and Auxiliary Tools26
Preparing the Operating Table29
Open and Close the Lower Column Cover30
Open and Close the Top Column Cover31
Disconnecting and Reconnecting the Internal Power Supply on the Operating Table33
Emergency Adjustment for the Lift34
Mechanical Parts of the Table Top37
Pad Plate40
Center Box Cover41
Leg Section Gear Box42
Operating Table Without Side Rail at the Joint42
Operating Table with Side Rail at the Joint44
Back Section Gear Box47
Energy Chain49
Linear Guide51
Toothed Rack51
Longitudinal Travel Toothed Belt52
Retrofit Kit for the Side Rail of the Leg Section Joint54
Electrical Parts of the Table Top55
Motor Controller Circuit Board56
Communications Controller Circuit Board58
Battery on the Communications Controller Circuit Board60
Drive Unit for Leg Section61
Leg Section Motor63
Back Section Drive Unit (Back Section Bar)65
Back Section Motor67
Longitudinal Travel Motor69
CAN Distributor Circuit Board (Center Box)71
CAN Distributor Circuit Board (Bar)72
Endolight Interface Circuit Board74
Mechanical Parts of the Column75
Column Cover75
Metal Panel with the Column Keypad77
Bellows78
Frame (Connection Ring)79
Toothed Belt from the Trendelenburg Drive81
Toothed Belt from the Tilt Right Drive84
Toothed Belt from the Tilt Left Drive87
Main Cardan90
Ratchet Brace91
Telescopic Spindle93
Telescopic Spindle - Variant 193
Telescopic Spindle - Variant 296
Toothed Belt from the Main Drive100
Toothed Washer of the Telescopic Spindle103
Electrical Parts of the Column106
Battery106
Power Supply Unit109
Power Supply Socket111
Column Keypad113
Speaker114
Lift Motor Assembly115
Trendelenburg Assembly118
Tilt Right Assembly122
Tilt Left Assembly125
Trendelenburg Motor128
Tilt Right Motor130
Tilt Left Motor132
Connector / Power Supply / Relay Board (Power Supply Socket)134
Column Controller Circuit Board135
Cardan with Sensor (Trendelenburg Drive)137
ISM Module Circuit Board139
Option a139
Option B139
Retrofit ISM Module (Mat. No. 2064680)141
Mechanical Parts of the Table Base143
Wheel144
Hinged Foot on Wheel (Floor Lock)146
Electrical Parts of the Table Base148
Drive Unit149
Control Module152
Line Power Socket154
Power Input Fuses155
Buttons156
Hydraulic Parts of the Table Base158
Information on the Hydraulics System158
Refilling Oil in the Assembly160
Bleeding the Hydraulic System161
Coil on the Pump Assembly163
Locking Cylinder with Hose166
Hose #1 through #4 with Coupling (on the Locking Cylinder)169
Assembly with Valve Block174
Cabling Overview177
Ground Wire_24181
Cable W174183
Cable W165184
Cable W166 and W167185
Cable W168187
Cable W169188
Cable W170 and W171189
Coupling Point Sensor191
Operating Table Without Side Rail at the Joint191
Operating Table with Side Rail at the Joint192
OR Sensor195
Cable W193196
Cable W190/W191198
Column Cables199
Cable W104200
Cable W159203
Cable W160205
Cable W161207
Cable W164209
Cable W134213
Cable W172215
Cable W173217
Cable W107219
Cable W108221
Cable W109223
Cable W110225
Reset Switch227
Power Sensor on the Trendelenburg Drive229
Cable Adapter230
Option a230
Option B230
Cable W150233
Cable W151236
Cable W152238
Cable W153240
Cable W154242
Cable W155244
Cable W177247
Cable W156 and W158249
Cable W157251
Cable W175253
Cable W162256
Ground Wire _25258
Quick-Connect Coupling on the Assembly260
Adjustment and Calibration Tasks262
Adjusting the Spindle262
Align the Bars265
Calibrate Leg Section Motor266
Calibrate Back Section Motor266
Calibrate Longitudinal Travel Motor267
Calibrate Tilt / Trendelenburg Motor267
Calibrate Lift Motor268
Control Units269
Technical Assistance270
Operating Conditions in Battery-Operated Mode270
Audio Signals Operating Status271
Visual Error Signals272
Status Display on the Battery LED274
Monitoring Tilt and Trendelenburg Position Angles275
Components with Serial Numbers276
Fuse Overview279
Torque Overview280
Maintenance and Repair281
Maintenance Log Content281
List of High-Wear Parts283
Lubrication Schedule284
Column284
Components (Leg Section for Example)285
Troubleshooting286
Functional Overview of Electrical Components291
Circuit Diagram295
Hydraulics Diagram299
Service Information303

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Questions and Answers:

T
Timothy SullivanSep 13, 2025
Why tilt cannot be adjusted by more than 10° on unlocked Trumpf TruSystem 7000 Medical Equipment?
- K
  Kaitlyn SteeleSep 14, 2025
  If the tilt cannot be adjusted by more than 10° when the Trumpf Medical Equipment operating table is unlocked (no brakes applied), lock the operating table. Tilting is blocked in drive mode for safety reasons.