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um RENEGADE SCRAMBLER CLASSIC 125 User Manual

um RENEGADE SCRAMBLER CLASSIC 125
120 pages
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ENGINE 125 4T / 4V 6M EURO 4
WORKSHOP MANUAL

Table of Contents

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um RENEGADE SCRAMBLER CLASSIC 125 Specifications

General IconGeneral
Engine TypeSingle Cylinder, 4-Stroke, Air-Cooled
Fuel SystemCarburetor
Gearbox5-Speed
Bore x Stroke56.5 mm x 49.5 mm
Compression Ratio9.2:1
Starting SystemElectric

Summary

Engine Specifications

Tightening Torques

Engine Component Torque Specifications

Torque values for various engine parts like spark plug, covers, cylinder head, etc.

Magneto and Starter Torque Specifications

Torque values for magneto cover, stator, rotor, and starter components.

Electrical System Specifications

Lubrication Circuit

Coolant Circuit

Regular Inspection and Adjustments

Periodic Maintenance Plan

Overview of the maintenance schedule and required checks before, during, and after use.

Service and Inspection Types

Detailed procedures for 1st service, running-in checks, and inspection types 1, 2, and 3.

Compression Pressure Testing

Method for checking engine compression pressure and diagnosing issues.

Engine Oil Level and Change

Procedure for inspecting engine oil level and changing engine oil.

Dismantling the Engine

Cylinder Head, Cylinder, and Piston Dismantling

Procedures for removing the cylinder head, cylinder, and piston assembly.

Crankshaft Dismantling

Steps for removing the crankshaft, including related gears and the timing chain.

Inspection and Repair

Valve Adjustment and Seating

Steps for adjusting valve clearance using pads and procedures for valve seat inspection and grinding.

Cylinder and Piston Inspection

Procedure for inspecting cylinder and piston walls for scratches and measuring clearance.

Assembling the Engine and Adjustments

Transmission Assembly

Procedures for fitting main shaft, intermediate shaft, gear change shaft, and forks.

Crankshaft Assembly

Steps for fitting the crankshaft, gears, timing chain, and related components.

Crankcases Assembly

Procedures for fitting the crankcase gasket and mating the crankcase halves.

Clutch Installation

Procedures for installing the clutch bell housing, disks, separators, and closing cover.

Camshaft Assembly

Procedures for fitting the camshaft, bridge, crown wheels, and timing chain tensioner.

EMS Link - Installation and User Manual

EMS Link Reflashing and Scan Tool

Procedures for reflashing ECU software and using the Scan Tool function.

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