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DSR EX 125
um DSR EX 125 User Manual
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ENGINE 125 4T / 4V 6M EUR
O 4
W
O
RKSHOP
M
A
N
U
AL
2
Table of Contents
Index
4
General Information
5
Safety Regulations
5
Maintenance Regulations
5
Identification
6
Engine Code
6
Preparation for Removal and Dismantling
7
Seals, Retaning Rings and O-Rings
8
Tab/Spacer Washers and Split Pins
8
Bearings and Retaining Rings
8
Locking Rings
9
Special Tools
9
Specifications
12
Engine Specifications
13
Tightening Torques
14
Sets Identification
16
Crankcase Location
16
Primary Shaft - Gear Set
17
Distances between Gears
17
Valve Guides
18
Iron Cylinder and Piston Sets
18
Crankshaft - Half-Bearing
19
Electrical System Specifications
20
Ignition System
20
Description of the System
20
Charging System
21
Current Leakage
21
Lubrication Circuit
22
Gear Box Circuit Lubrication
24
Coolant Circuit
25
Regular Inspection and Adjustments
26
Periodical Maintenance Plan
26
Adjusting the Throttle Cable
29
Inspecting the Spark Plug
30
Adjusting the Compression Pressure
31
Inspect the Engine Oil Level
33
Recommended Oil for the Engine
33
Changing the Engine Oil
34
I Nspecting the Exhaust System
34
Dismantling the Engine
35
Timing Chain
36
C Ylinder Head, Cylinder and Piston
38
Oil Pump
45
Inspection and Repair
50
Cylinder Head Check
50
Adjusting the Valves
51
Valve Seats Check
52
Valves and Valve Springs Check
54
I Nspecting the Camshaft
54
Timing Chain, Sprocket and Guides Check
55
Cylinder and Piston Check
56
Inspecting the Clutch Bell Housing
57
Inspecting the Clutch
57
Inspection of the Forks and Gear Selector
58
I Nspecting the Oil Pump
59
Inspecting the Oil Passages (Right Hand Side Casing Cover)
60
Bearings and Retaining Rings Check
60
Locking Rings and Washers Check
60
Transmission Parts View
63
Gear Change Selector Parts View
64
Crankshaft Parts View
67
Crankcase Parts View
69
Oil Pump Assembly Parts
71
Installing the Clutch
72
Clutch Bell Housing Parts View
75
Clutch Cover Parts View
76
Magneto Installation
77
Assembling the Engine
78
Workshop Manual
78
Magneto Parts View
79
Camshaft
80
Timing Chain
83
Valves and Camshaft Parts View
85
Installing the Piston Rings
86
Cylinder Head, Cylinder and Piston
87
Cylinder Head and Cylinder Parts View
91
Thermostat Parts View
92
Electrical Diagrams
93
EMS Link — Installation and User Manual
96
Download Instruction
97
Requirement of Your Smart Phone
99
OBDII Connector Pinout
99
Installation and Step of Use
101
Operation of Vehicle
101
How to Use EMS Link APP
101
Feature Description (EMS Link)
109
Dashboard
109
Trip Meter
110
Service Tool
111
“Read Data” Function
111
“Configure Data” Function
112
Actuator Control
113
Monitor Mode
114
Reflashing
115
DTC Management
115
Scan Tool
117
Log In/Upload Data/Download
117
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um DSR EX 125 Specifications
General
Fuel System
Carburetor
Ignition
CDI
Engine Type
Single cylinder, 4-stroke, air-cooled
Cooling System
Air Cooled
Starting System
Kick start
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