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um DSR ADVENTURE TT 125 - User Manual

um DSR ADVENTURE TT 125
120 pages
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ENGINE 125 4T / 4V 6M EURO 4
WORKSHOP MANUAL

Table of Contents

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um DSR ADVENTURE TT 125 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke, air-cooled
Displacement124.6 cc
Fuel SystemCarburetor
IgnitionCDI
Starting SystemElectric and kick start
Transmission5-speed
ClutchWet multi-plate

Summary

Engine Specifications

Torque Specifications

Torque Specifications - Part 1

List of critical torque values for various engine components.

Torque Specifications - Part 2

Additional torque values for magneto and crankcase related parts.

Lubrication Circuit

Oil Pump Operation and Components

Explains the double rotor oil pump, its components, and pressure.

Oil Flow Paths and Components

Illustrates the oil circuit paths and key components like bypass and supports.

Periodical Inspections and Adjustments

Preventative Maintenance Plan

Schedule for routine inspections and adjustments based on time or mileage.

Service Intervals and Checks

Detailed checks for 1st service, inspection type 1, and general final checks.

Inspection Types 2 and 3

Checks for inspection types 2 and 3, including final checks and valve play.

Dismantling the Engine

Camshaft and Timing Chain Removal

Procedure for removing camshaft, timing chain, and related components.

Cylinder Head, Cylinder, Piston Removal

Detailed steps for removing the cylinder head, cylinder, and piston assembly.

Flywheel Magneto Removal

Steps to remove the magneto flywheel cover, flywheel, and extractor.

Clutch Assembly Removal

Procedure for removing the clutch components, including cover, spring, and disks.

Oil Pump Removal

Steps to extract the oil pump, gears, and gasket.

Crankshaft Removal

Procedure for removing the crankshaft, including sprockets and timing chain.

Crankcases Separation

Steps for separating the left and right crankcases and removing the gasket.

Inspection and Repair

Assembling the Engine

Piston Ring Installation

Correct sequence and lubrication for fitting piston rings.

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