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Unical Lattner ALKON 50 User Manual

Unical Lattner ALKON 50
52 pages
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00333990 - 1
st
edition - 05/12
ALKON 70
ALKON 50
INSTALLATION AND
SERVICING MANUAL
Notice:
- This manual is avaible in the English and French
language
- In the Commonwealth of Massachusetts this boiler must
be installed by a licensed Plumber or Gas Fitter.
Condensing gas boiler
®
LATTNER

Table of Contents

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Unical Lattner ALKON 50 Specifications

General IconGeneral
TypeCondensing Boiler
Fuel TypeNatural Gas / Propane
Max Input (Natural Gas)50 kW
Max Input (Propane)50 kW
Modulation Ratio1:5
Heat Exchanger MaterialStainless Steel
Weight45 kg
MountingWall Mounted
Control SystemDigital

Summary

General Information

Symbols Used in This Guide

Explains symbols used in the manual for safety and notices.

Correct Use of the Appliance

Details the intended use and responsibilities for safe operation.

Water Treatment

Discusses water quality, hardness, and recommendations for maintenance.

Information to be Handed Over to the User

Outlines information that must be provided to the end-user for safe operation.

Safety Warnings

Provides crucial warnings regarding installation, servicing, and general operation.

Data Badge

Explains the information found on the appliance's data plate.

General Warnings

General warnings and important safety information for installation and servicing.

Technical Features and Dimensions

Technical Features

Details the key technical specifications and components of the boilers.

Dimensions

Provides detailed dimensional drawings and measurements for installation planning.

Main Components ALKON 50

Identifies and illustrates the primary components of the ALKON 50 boiler.

Main Components ALKON 70

Identifies and illustrates the primary components of the ALKON 70 boiler.

Boiler Water Circuit Diagram

Illustrates the water flow and component connections within the boiler.

Performance Data

Presents detailed performance specifications, efficiencies, and consumption data.

Instructions for the Installer

General Warnings

Critical warnings for installers regarding proper use, location, and installation standards.

Code and Standards Approvals

Lists North American standards and codes the boiler complies with.

Packaging

Details the boiler's packaging and contents, including handling precautions.

Minimum Clearance for Servicing

Specifies required clearances around the boiler for installation and maintenance.

Boiler Location Inside a Boiler House

Guidelines for selecting an appropriate and safe location for the boiler.

Connections

Details the pipe and gas connections required for the boiler.

Installation on Existing Heating Systems

Provides instructions for integrating the boiler into existing heating systems.

Gas Connection

General safety and instructions for connecting gas supply.

Gas Connection with Natural Gas

Details gas piping and pressure requirements for natural gas.

Gas Connection with Propane Gas

Details gas piping and pressure requirements for propane gas.

Flow and Return Pipe Connections

Explains how to connect the heating flow and return pipes to the boiler.

Primary Boiler Pump or Boiler System Pump

Discusses pump selection and performance based on flow rate and pressure.

Pressure Relief Valve Drain Pipe

Instructions for installing the drain pipe for the pressure relief valve.

Working Pressure

Specifies the allowable working pressure range for the boiler.

Connecting the Expansion Vessel in a Single Boiler System

Guidance on connecting the expansion vessel for system pressure management.

Underfloor Heating System (Plastic Pipes)

Special considerations for connecting to underfloor heating systems with plastic pipes.

Condensate Drain

Details the procedure for connecting and maintaining the condensate drain.

Water Treatment

Recommendations and requirements for treating heating system water for optimal performance.

Combustion Air and Ventilation Openings

Specifies requirements for combustion air intake and ventilation openings.

Installation of the Exhaust and Air Intake System

Instructions for installing the flue and air intake system components.

Room Air System for Installation Using Indoor Combustion Air

Guidelines for installations using room air for combustion.

Flue Outlets Ø 3.15" (80 mm)

Details specifications for flue outlets and system length limits.

Vent and Air Supply System for Orizontal Direct Vent System

Instructions for installing direct vent systems with horizontal terminals.

Electrical Connections

Covers electrical connection regulations, safety, and wiring requirements.

Room thermostat and/or E8 heating controller connection

Explains how to connect room thermostats and heating controllers.

Connection of the Additional Safety Devices

Guides on connecting additional safety devices to the boiler.

Wiring Diagram for ALKON 50

Provides the electrical wiring diagram for the ALKON 50 model.

Wiring Diagram for ALKON 70

Provides the electrical wiring diagram for the ALKON 70 model.

General Ladder Diagram

Presents a general ladder diagram for electrical control logic.

Starting Up: Filling and De-aerating the Boiler and Installation

Steps for filling and de-aerating the boiler and heating system.

Filling the System

Detailed instructions for filling the heating system with water.

For Your Safety Read Before Operating

Essential safety warnings and instructions before operating the appliance.

Operating Instructions

Step-by-step guide for the initial operation of the boiler.

To Turn Off Gas To Appliance

Procedure for safely turning off the gas supply to the appliance.

Initial Lighting

Preliminary checks and procedures for the first ignition of the boiler.

Testing the Ignition Safety Shut Off Device

How to test the safety shut-off device related to ignition.

Burner Adjustment

Instructions for adjusting the burner's maximum and minimum output.

Injectors – Pressures

Tables and information on injectors, pressures, and CO2 levels for adjustment.

Programming of the Operating Parameters

Steps for programming operating parameters like modulation and pump overrun.

Setting of the Minimum Heating Temperature

How to set the minimum heating temperature parameter.

Setting of the Maximum Heating Temperature

How to set the maximum heating temperature parameter.

Variation of Input Range for High Altitude

Adjusting input range for high altitude installations by modifying fan speed.

Inspection and Servicing Schedule

Instructions for Inspection and Servicing

General guidelines and safety precautions for boiler inspection and servicing.

Table of Resistance Values for Heating Sensors

Table showing resistance values for heating sensors at various temperatures.

Periodic Examination of Venting System

How to inspect the boiler's venting system for proper function.

Proper Procedure for Cleaning Flue Gas Passageways

Steps for cleaning the flue gas passageways of the boiler.

Proper Procedure for Cleaning the Burner

Instructions for cleaning the boiler's burner assembly.

Visual Inspection of the Flame

How to visually inspect the burner flame for correct operation.

Proper Reassembly and Resealing of the Vent-Air Intake System

Steps for correctly reassembling and sealing the vent-air intake system.

Cleaning the Condensate Drain Siphon

Procedure for checking and cleaning the condensate drain siphon.

Sealing Gasket Between Distributor and Boiler Body

Instructions for replacing the gasket between the distributor and boiler body.

Fault Finding

Error Codes

Lists error codes displayed by the boiler and their corrective actions.

Request of Maintenance

Indicates when the boiler signals a need for maintenance.

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