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Vaillant VUW 286/7-2 (H-GB) User Manual

Vaillant VUW 286/7-2 (H-GB)
64 pages
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en Installation and maintenance instructions
ecoTEC sustain
24, 28, 34
0020253094_05 - 04.11.2020

Table of Contents

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Vaillant VUW 286/7-2 (H-GB) Specifications

General IconGeneral
ModelVUW 286/7-2 (H-GB)
CategoryBoiler
BrandVaillant
TypeCombi
Fuel TypeNatural Gas
Max Heat Output28 kW
Min Heat Output5.7 kW
DHW Output28 kW
ErP Efficiency Class (Heating)A
ErP Efficiency Class (DHW)A
Dimensions (H x W x D)720 x 440 x 338 mm
Warranty2 years
Operating Pressure3 bar
Weight36 kg

Summary

Safety Information

Intended Use and Prohibited Uses

Defines the product's intended use and prohibited improper uses.

Personnel Qualifications

Specifies the required qualifications for personnel performing work on the product.

General Safety Precautions

Provides essential safety information to prevent death, injury, or damage.

Flue Gas Hazards

Hazards associated with flue gases and actions to take if detected.

Electrical Safety

Safety precautions for electrical work, including shock prevention.

Handling Product Weight

Safety advice regarding the product's weight during transport.

Flammable Substance Precautions

Warnings about using the product near explosive or flammable materials.

High Temperature Safety

Safety measures to prevent burns and material damage from high temperatures.

Heating Water Quality Risks

Risks and precautions related to heating water quality.

Neutralisation Device Requirements

Requirements for neutralising condensate to prevent environmental contamination.

Frost Protection Measures

Measures to prevent material damage due to frost.

Installation of Safety Devices

Importance of installing necessary safety devices in the installation.

Risk of Gas Leaks Below Ground

Hazards of liquid gas accumulation and explosion risk.

Regulations and Standards

Adherence to Regulations

Requirement to observe national regulations, standards, directives, and laws.

Relevant Standards for UK

Requirement to observe national regulations, standards, directives, and laws.

Guarantee and Customer Service

Technical Data

Documentation and Product Information

Notes on Documentation Usage

Instructions to observe enclosed documents and store them for future use.

Product Overview

Overview of the product's features, markings, and energy efficiency endorsements.

CE Marking Compliance

Indicates compliance with basic requirements of applicable directives.

Energy Saving Trust Endorsements

Information on energy-efficient products and their benefits.

Identification Plate Details

Details found on the product's identification plate and their meanings.

Serial Number Location

Location of the product's serial number for identification.

Product Design and Components

Identification of the product's functional elements and components.

Functional Elements Diagram

Diagram and list of key functional components within the product.

Product Safety Devices

Details on built-in safety features and their functions.

Electrical Supply Failure Safety

How the product behaves during and after an electrical supply interruption.

Overheating Safety Mechanism

The product's automatic shutdown mechanism for overheating.

Frost Protection Operation

Operation of the frost protection device to prevent freezing.

Condensate Drain Blockage Safety

Safety feature that stops the product if the condensate drain is blocked.

Product Set-up Procedures

Checking Scope of Delivery

Verifying that all delivered components are present and intact.

Scope of Delivery Contents

List of items included in the product's delivery package.

Product Dimensions and Connections

Provides overall product dimensions and connection point details.

Installation Site Selection

Guidelines for selecting a suitable and safe location for product installation.

Minimum Clearance Requirements

Specifies required clearances around the product for safety and maintenance.

Compartment Ventilation Guidelines

Information regarding ventilation requirements for installed compartments.

Air/Flue Pipe Installation Regulations

Requirements and regulations for installing the air/flue pipe system.

Flue Terminal Positioning

Specifies safe and compliant positioning for air/flue terminals.

Fan-Supported Flue Terminal Siting

Table detailing site-specific dimensions for flue terminal placement.

Horizontal Terminal Positioning

Recommendations for horizontal flue terminal placement to avoid nuisance.

Flue Configuration Descriptions

Describes different flue configuration types and their installation.

Horizontal Concentric Flue Installation

Specifics for horizontal concentric flue installation.

Flue Terminal Protection

Guidelines for installing terminal guards for safety.

Vertical Concentric Flue Installation

Specifics for vertical concentric flue installation.

Using the Installation Template

How to use the template for accurate hole drilling and breakthroughs.

Wall-Mounting the Product

Steps and considerations for securely mounting the product to a wall.

Front Casing Removal and Installation

Procedure for safely removing and refitting the product's front casing.

Side Section Removal and Installation

Procedure for removing and refitting the product's side section.

Product Installation

Installation Preparations

Key checks and component installations before main product setup.

Gas Group Information

How to check the product's preset gas group against site conditions.

Liquid Gas Tank Purging

Procedure for purging the liquid gas tank to prevent ignition issues.

Correct Gas Type Usage

Importance of using the correct gas type to avoid faults and noise.

Water Descaling Procedure

Recommendation to descale water as needed due to temperature effects.

Gas Family Verification

Verifying the gas type for optimal combustion quality.

Gas and Water Connections

Connecting gas and water pipes according to standards and performing checks.

Condensate Discharge Pipe Connection

Guidelines for connecting the condensate discharge pipe and local regulations.

Internal Soil/Vent Stack Connection

Method for direct connection to internal soil and vent stacks.

External Soil/Vent Stack Connection

Method for direct connection to external soil and vent stacks.

External Termination to Gulley/Hopper

Best practice for terminating condensate externally into a gulley or hopper.

Internal Sink Waste Termination

Method for internal termination into a combined sink waste system.

External Soakaway Termination

Method for external termination of condensate into a soakaway.

Internal Sink Waste Termination (Downstream)

Method for internal termination downstream of sink waste.

External Rainwater Downpipe Termination

Method for external termination into a rain water down pipe.

Air Break Introduction Methods

Techniques for introducing air breaks into the condensate system.

Condensate Pump Connection

Preferred option for connecting a condensate pump externally.

Discharge Pipe Installation (Expansion Relief Valve)

Steps for correctly installing the discharge pipe for the expansion relief valve.

Flue Installation Procedures

Instructions and considerations for installing the air/flue pipe system.

Air/Flue Pipe Installation

Guidance on installing and connecting the air/flue pipe according to instructions.

Air/Flue Pipe Connector Replacement

Procedures for replacing the air/flue pipe connection piece.

Removing Air/Flue Pipe Connector

Steps for removing the factory-fitted air/flue pipe connection piece.

Installing 80/125mm Air/Flue Connector

Steps for installing the alternative 80/125 mm air/flue pipe connection.

Electrical Installation Safety

Critical safety information and procedures for electrical installation.

Opening the Electronics Box

Instructions for safely opening the product's electronics box.

Cable Routing Guidelines

Guidance on routing cables correctly through the grommet and into the product.

Connecting Cables - General Information

Safety precautions and best practices for connecting cables.

Establishing the Power Supply

Requirements for connecting the power supply, including isolation and voltage.

Connecting External Controls

How to connect external controls like thermostats and sensors to the electronics.

Connecting Additional Components (VR 40)

Steps for connecting additional components using a multi-functional module.

Product Operation

Operating Concept and Display

Explanation of the product's operating concept and display features.

Installer Level Overview

Overview of the display and setting options available in the installer level.

Accessing the Installer Level

Procedure for accessing the installer level, requiring competent person status.

Using Diagnostics Codes

How to use diagnostics codes to adapt the product to installation requirements.

Setting a Diagnostic Code

Step-by-step guide to setting specific diagnostic codes.

Displaying Status Codes

How to view the product's current operating status codes.

Live Monitor Status Codes

Accessing the live monitor to view status codes and installation info.

Using Check Programmes

Activating various check programmes for special functions.

Accessing Check Programmes

Procedure to access and select available check programmes.

Product Start-up Procedures

Initial Start-up Process

Instructions for initial start-up using the Benchmark Checklist.

Heating Water Quality Checks

Critical steps for checking and treating heating and supplementary water quality.

Filling the Condensate Siphon

Procedure for correctly filling the condensate siphon.

Switching Product On/Off

Basic operation for switching the product on and off.

Preventing Low Water Pressure

Actions to take if low water pressure is detected, including fault codes.

Cold Flushing of Heating Installation

Steps for flushing the heating installation with cold water.

Filling and Purging Heating Installation

Process for filling and purging the heating installation.

Filling the Hot Water Circuit

Steps for filling and checking the hot water circuit for leaks.

Checking the Gas Setting

Procedures for checking and ensuring the correct gas setting.

Air/Flue Pipe and Flue Gas Check

Verifying flue integrity and checking for flue gas recirculation.

Checking Gas Flow Rate

How to check and verify the gas flow rate against specifications.

Gas Connection Pressure Check

Checking gas inlet working pressure at the reference test point.

Checking CO2 Content

Measuring and comparing CO2 content for proper combustion.

Hot Flushing of Heating Installation

Process for flushing the heating installation with hot water after initial setup.

Adapting to Heating Installation

Activating Diagnostics Codes

Accessing and setting diagnostic codes for product adaptation.

Burner Anti-Cycling Time Settings

Adjusting settings to prevent frequent burner cycling and save energy.

Setting Maximum Burner Anti-Cycling Time

How to set the maximum duration the burner remains off after switching off.

Resetting Burner Anti-Cycling Time

Procedure for resetting the burner anti-cycling timer.

Setting Maximum Heating Output

Configuring the product's maximum heating output, either automatically or fixed.

Setting Maintenance Interval

Setting reminders for required product maintenance based on operating hours.

Setting Pump Output

Adjusting the speed-regulated pump's output for optimal heating system performance.

Setting the Bypass

Guidance on setting the bypass to avoid incorrect product operation.

Setting Domestic Hot Water Temperature

How to set the domestic hot water temperature and legionella prevention measures.

Handing Over to End User

Inspection and Maintenance Procedures

Completing Service Interval Record

Completing the Service Interval Record as part of the Benchmark Checklist.

Using Original Seals

Importance of using only original seals when replacing components.

Annual Inspection Requirements

Requirements for annual inspection, including visual checks and flue gas measurement.

Preparing for Maintenance Work

Steps to take before starting any maintenance work on the product.

Checking CO2 Content During Maintenance

Procedure for checking CO2 content during maintenance.

Setting the CO2 Content

Adjusting the CO2 content to ensure correct combustion.

Removing the Compact Thermal Module

Steps for safely removing the compact thermal module.

Cleaning the Heat Exchanger

Instructions for cleaning the heat exchanger and its components.

Checking the Burner

How to check the burner for damage and replace seals.

Cleaning the Condensate Siphon

Procedure for cleaning the condensate siphon.

Cleaning Cold Water Inlet Strainer

Instructions for cleaning the strainer in the cold water inlet.

Cleaning the Heating Filter

Steps for removing and cleaning the heating filter.

Installing the Compact Thermal Module

Procedure for installing the compact thermal module.

Draining the Product for Maintenance

Steps for draining the product to facilitate component replacement or cleaning.

Checking Expansion Vessel Pressure

How to check and adjust the expansion vessel's pre-charge pressure.

Completing Maintenance Work

Final checks and documentation required after maintenance.

Checking Product Leak-Tightness

Performing a leak-tightness test on the product after maintenance.

Troubleshooting Product Issues

Checking Service Messages

How to check for service messages and their meaning.

Rectifying Faults and Errors

Advice on rectifying faults using fault codes and check programmes.

Accessing Fault Memory

Procedure for accessing and viewing stored fault codes.

Deleting Fault Memory

Steps to clear the stored fault memory using diagnostic codes.

Resetting to Factory Settings

Restoring product settings to their original factory defaults.

Preparing for Repair Work

Essential preparation steps before undertaking any repair work.

Procuring Spare Parts

Recommendations for using original, certified spare parts for repairs.

Replacing Defective Components

Procedures for replacing various defective components within the product.

Replacing the Burner

Step-by-step guide for replacing the product's burner.

Replacing Fan or Gas Valve Assembly

Instructions for replacing the fan or gas valve assembly.

Replacing the Heat Exchanger

Procedure for safely removing and installing a new heat exchanger.

Replacing the Expansion Vessel

Steps for replacing the expansion vessel, including pressure checks.

Replacing the PCB

Instructions for replacing the main Printed Circuit Board (PCB).

Replacing User Interface PCB

Procedure for replacing the PCB related to the user interface.

Replacing Expansion Relief Valve

Steps for removing and replacing the expansion relief valve.

Replacing Volume Flow Sensor

Procedure for replacing the volume flow sensor.

Replacing the Pressure Sensor

Instructions for removing and installing a new pressure sensor.

Replacing Power Supply Cable

Guidelines for replacing the power supply cable, emphasizing qualified personnel.

Completing Repair Work

Final steps after completing repair work, including checks and reassembly.

Decommissioning and Disposal

Permanently Decommissioning the Product

Steps for permanently taking the product out of service.

Recycling and Disposal Information

Information on the correct disposal of packaging and the product.

Appendix and Reference Materials

Inspection and Maintenance Work Table

Table detailing required inspection and maintenance tasks and intervals.

Check Programmes Overview

Summary of available check programmes and their functions.

Overview of Diagnostics Codes

Comprehensive list of diagnostic codes and their parameters.

Overview of Status Codes

A list of status codes indicating the product's current operating conditions.

Overview of Fault Codes

A detailed list of fault codes, their meanings, and possible causes.

Wiring Diagram (VUW 246/286)

Wiring diagram for VUW 246/7-2 and VUW 286/7-2 models.

Wiring Diagram (VUW 346)

Wiring diagram for the VUW 346/7-2 model.

Commissioning Checklist Guide

A checklist for commissioning the boiler and validating the warranty.

Commissioning Flow Chart

A visual guide to the commissioning process, including checks and procedures.

Index

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