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Valeo CC 450 User Manual

Valeo CC 450
24 pages
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Rev.03 - March 2021
Code: 036-00296-001
Owner’s Manual
Warranty Certificate
CC 450 - CC 470 - CC 490
AIR CONDITIONER COACHBUS - CITY BUS
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Valeo CC 450 Specifications

General IconGeneral
BrandValeo
ModelCC 450
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction to Valeo Air Conditioning Systems

Warranty Terms and Conditions

Warrant Terms Overview

Details VALEO's product warranty for two years, covering workmanship and spare parts for defects.

What the Warranty Does Not Cover

Excludes costs like displacement, services in non-authorized cities, lack of preventive maintenance, and natural wear items.

Preventive Maintenance Schedule

Preventive Maintenance Schedule

Outlines weekly, monthly, trimestral, semester, and yearly maintenance tasks for the air conditioning system.

Preventive Maintenance Procedures

Refrigerant Gas Type and Handling

Specifies R134a refrigerant, warning against using others to avoid performance loss and damage.

Dry Filter Replacement

Recommends changing the drier filter every 3 years or when refilling with gas to prevent system dirt.

Compressor Seal Maintenance

Advises running the AC in cool mode for 15 minutes every 15 days to lubricate the compressor seal.

Heating System Operation

Recommends operating the heating system monthly to prevent solid particle buildup in the valve seat.

Air System Oil Maintenance

Suggests preventive oil change every two years or 10,000 working hours, whichever comes first.

Air Duct Cleaning

Requires air duct cleaning every three months to ensure good air quality for passengers.

Pulley Belt Maintenance

Discusses belt strength, stretchiness, and potential damage from improper adjustment or mixing brands.

Equipment Identification and Tagging

Equipment Identification Tag

Explains the importance of the ID tag for ordering spare parts, listing model, series, and manufacturing date.

Operating the Air Conditioner

Air Conditioning Operation Principles

Refrigerant Fluid Function

Explains how refrigerant fluid absorbs heat at the evaporator and dissipates it at the condenser.

Compressor Operation

Describes the compressor's role in sucking, compressing, and increasing the pressure/temperature of refrigerant.

Condenser Function

Details the condenser's purpose: dissipating heat from the refrigerant fluid and changing it to liquid state.

Drier Filter Function

Explains the drier filter's role in retaining impurities and humidity within the system.

Expansion Valve Function

Describes the valve's function in adjusting refrigerant gas flow and maintaining pressure/temperature.

Evaporator Function

Explains how evaporators turn refrigerant from liquid to gaseous state, absorbing interior heat.

Air Filter Function

Describes the air filter's role in retaining impurities and preventing dirt buildup in evaporator components.

Air Circulation System

Explains how cooled air is circulated into the bus interior via fans.

Drain Function

Describes the drain's purpose to remove condensed moisture from evaporator tubes.

Controller Function

Details the controller's role in setting temperature, displaying interior temperature, and providing climate control.

Relay Board Function

Explains the relay board's function in controlling the controller, condenser fan, evaporator, and compressor.

Condenser Fan Operation

States that the condenser fan and compressor operate only in "Cool Mode".

Evaporator Fan Operation

Explains evaporator fan operation in cool and fan modes, with manual or automatic speed control.

Compressor Engagement

Describes how the compressor is started by the vehicle engine via a belt and engaged by an electromagnetic clutch.

Temperature Sensor Function

Explains that the interior temperature is measured by the sensor at the air return spot.

Pressure Switches Function

Monitors operating pressure, turning off the compressor to prevent damage during pressure changes.

Air Refreshment Function

Allows external air entry to expel unwanted odors and impurities from the vehicle.

Controller Systems

SBU 400-410 Controller Overview

Introduces the SBU400 and SBU410 controllers for HVAC systems, available in basic and full versions.

Control Panel Description

Describes the components and functions of the SBU400 and SBU410 control panels.

Controller Operation Modes

Standby and Operation Modes

Explains how to enable/disable standby mode and the ON/OFF button status lights.

Auto Mode Operation

Details how to enable Auto Mode, which controls evaporator fans automatically based on set point.

Controller Functions

Compressor ON/OFF Control

Explains how to turn the air conditioner compressor on and off using button 3, including waiting times.

Heating Mode Operation

Describes how heating mode is controlled by set-point and parameters, affecting floor convectors.

Setting Desired Temperature

Instructions on how to adjust the desired room temperature using UP and DOWN buttons by 0.5°C increments.

Controller Fan and Ventilation

Evaporator Fan Speed Control

Explains how to manually set evaporator fan speed or re-enable auto mode.

Ventilation Function Control

Details how to enable/disable the ventilation function, allowing external air intake or recirculation.

Controller Faults and Errors

Faults and Error Codes

Lists common error codes (F00-F10), their causes, and recommended solutions.

Equipment Description - Technical Data

Technical Data Sheet

Provides detailed specifications for CC450, CC470, and CC490 models, including capacities and components.

Equipment Description - Evaporator

Evaporator Components

Lists and illustrates the various parts that make up the evaporator unit.

Equipment Description - Condenser

Condenser Components

Lists and illustrates the various parts that make up the condenser unit.

Equipment Description - Compressors

Bock Compressor Components (FKX 40/655K-755K)

Lists and illustrates the components for Bock FKX 40/655K and FKX 40/755K compressors.

Equipment Description - Compressors

TM 65 Compressor Components

Lists and illustrates the components for the TM 65 compressor, including pulley models and oil.

Equipment Description - Electrical

Electric Components

Lists and illustrates various electric components such as controllers, pumps, switches, and boards.

Electrical System Wiring

SBU400/410 Controller Wiring Diagram

Presents the wiring diagram for the SBU400/410 controller, showing connections to various system components.

Safety Precautions for Operation

Safety Precautions

Covers personal protection, high pressure risks, hose checks, hot surfaces, rotation components, welding, and toxic gases.

Sustainability and Product Disposal

Product and Component Disposal

Guides customers on environmentally sound disposal of products and components, including refrigerant and oil.

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