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Van's Aircraft RV 12iS User Manual

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Rev: 2 Date: 11/15/18
i
MAINTENANCE
MANUAL
Aircraft Serial Number: ___________________________

Table of Contents

Questions and Answers:

Van's Aircraft RV 12iS Specifications

General IconGeneral
TypeLight Sport Aircraft
ManufacturerVan's Aircraft
ModelRV-12iS
EngineRotax 912 iS
Horsepower100 hp
Service Ceiling14, 000 ft (4, 267 m)
Seating Capacity2
Max Takeoff Weight1, 320 lb (599 kg)
Gross Weight1, 320 lb (599 kg)
Fuel Capacity20 US gal (76 L)
Stall Speed45 knots
Rate of Climb800 ft/min (4.06 m/s)

Summary

Chapter 1 - GENERAL

SCOPE

Defines the manual's intended use, scope, and references for maintenance and repair processes.

GENERAL SAFETY

Emphasizes safety as the first priority and outlines certification requirements for maintenance.

Chapter 3 - INSPECTION

OVERSTRESS

Describes the inspection requirements if the airframe's allowable flight load factor is exceeded.

Chapter 4 - STRUCTURAL REPAIRS

OVERVIEW

Defines when repairs require manufacturer consultation and permissible patch repair limits.

MINIMUM CERTIFICATION

Specifies the minimum certification requirements for completing repairs to aircraft skins.

Chapter 5 - STRUCTURES

OVERVIEW

Provides an overview of the RV-12iS airframe structure and lists components and service procedures.

Chapter 6 - FLIGHT CONTROLS

STABILATOR PULLEY REPLACEMENT AND/OR CABLE TENSION ADJUSTMENT

Details pulley replacement and cable tension adjustment for the stabilator.

CONTROL CABLE REPLACEMENT

Provides instructions for replacing control cables, emphasizing replacement as a set.

Chapter 7 - BRAKE SYSTEM

HYDRAULIC FLUID DRAIN, FLUSH, AND REPLACE

Provides instructions for draining, flushing, and replacing the hydraulic fluid in the brake system.

BRAKE LINING REPLACEMENT

Details the procedure for replacing brake linings, recommending replacement of all linings on both sides.

Chapter 8 - ELECTRICAL SYSTEM

FUSE REPLACEMENT

Provides instructions for replacing blown fuses, emphasizing type and rating.

WIRE REPAIR

Details procedures for repairing damaged wires, including rectifying the cause.

Chapter 9 - INSTRUMENTS & AVIONICS

Chapter 12 - FIREWALL FORWARD

ENGINE

Details Rotax engine specifications, spark plugs, and ignition systems.

ENGINE OIL LEVEL CHECK

Details the procedure for checking the engine oil level.

ENGINE COOLANT LEVEL CHECK

Details the procedure for checking the engine coolant level.

CARBURETOR SYNCHRONIZATION (ULS)

Refers to the Rotax Line Maintenance manual for carburetor synchronization.

ENGINE REPLACEMENT

Provides detailed steps for removing and installing the engine.

Chapter 13 - FUEL SYSTEM

OVERVIEW

Describes the common fuel system components and specific details for ULS and iS engines.

DRAINING THE FUEL SYSTEM

Provides instructions for draining the fuel system, including precautions for fuel drainage.

Chapter 14 - EXHAUST SYSTEM

Chapter 16 - TROUBLESHOOTING

Engine will turn over, fails to start

Lists possible causes when the engine turns over but fails to start.

Engine fails to turn over

Lists possible causes when the engine fails to turn over.

Chapter 17 - FEEDBACK & REPLACEMENT PARTS

FEEDBACK

Requests notification of safety of flight issues, service, or maintenance difficulties.

REPLACEMENT PARTS

Provides contact information for ordering replacement parts and lists required ordering information.

Chapter 18 - SUPPLEMENT

INSPECTION CHECKLIST

A checklist for performing aircraft inspections, covering documents, systems, and components.

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